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Zoom lot comm for more information. This is the guy who once said to have a bank evacuated because he tested the heat strips during a maintenance. Brian all yeah, thanks for listening to the HVAC school podcast, I am your host Brian and today of all podcasts is the episode to help. You remember some things that you might have forgotten or help you to remember some things you might not have known in the first place, but I suspect you probably all knew this at one point in time or another, but usually here's what happened.
So you hear something in school or you hear something from another technician or from in a class or something it makes sense to you at the time. But then you walk away and sometimes it's hard to kind of wrap your head around. What was said later on when you go to try to remember it, so I mean this is just a quick refresher course, and there are some really practical applications to this to why this matters. So some of these things are highly practical, and some of them are a little more theoretical, but either way they'll help. You get a good sense of how a run capacitor actually works, a run. Capacitor is a storage device and I'm talking specifically about running capacitors. Although all capacitors are storage devices, but when we talk about star capacitors, they have a little bit different application, and so I'm gon na be talking specifically about run capacitors and not start capacitors. So, with a run, capacitor, it's a storage device and if you were to cut the top off of a run capacitor, you can do this.
Some time take a big copper cutter or something with a wheel on it and cut it open and then take it out and what you'll find is inside the capacitor. And you can actually hear this. There's oil in it and that oil acts to dissipate heat. And there are some metal plates and these metal plates are almost like super thin, tin, foil, like the thinnest tin, foil.
You ever saw wrapped all around and connected to the terminals and when I say wrapped all around it's wrapped in a big spiral inside that capacitor and most large capacitors like say, take a sixty micro, farad capacitor or an eighty micro farad capacitor, and you unroll it. If you were take it in the yard and you were unroll it, I think great furnace man or somebody did a video like this and actually showed this being done and you unroll it in the yard. You'll see this long sheet of what looks like tin foil, but if you pay really close attention, you'll notice that it's not just one piece of metal, it's actually two sheets and they're plastered on to like a plastic insulate, that's between them and so one terminal of The capacitor connects to one plate and the other terminal of the capacitor connects to another plate. If you look at a dual capacitor, dual capacitors, just really two capacitors in one.
So it's just two of these circles of tin, foil of metal sheet metal, very thin metal plastered up against each other, with an insulator in between two of them are jammed into one body and they share one terminal, which is the C terminal which that's a whole. Other topic guys get confused that they think that comment on the capacitor should connect to comment on the contactor, meaning the black side of the contactor. And of course, it shouldn't common or see on the capacitor just means the common point between these two capacitors that are within this one capacitor. So I'm looking here at the top of a dual capacitor and you've got fan.
You've got her man, you've got C, and so, if you can imagine, this C terminal is connected to one side of both of these capacitors that are inside this one, shell and then the herm and fan are connected to the opposite side, so the opposite plate. So they don't touch each other and that's the key thing to recognize when you sort of understand how a capacitor really works. Is that there's no electrons flowing across that plastic insulating medium? It's just a storage device, so it stores up and it discharges. So there's some common language that we get wrong when we talk about capacitors, we'll say that you feed power into the C terminal, and then it goes out of the home terminal to the start winding. Well, it's not actually how it works at all, because the electrons that store on the C side - they don't go through that plastic insulation. They designed to go through that. I was about to say they can't go through it and we'll talk about that later. There are some circumstances where they do go through it, but that's not a good thing: they're not supposed to go through that plastic insulator, so they're supposed to stay on their own side of the capacitor.
So when you feed power into the C terminal, it doesn't go across into the ER more on into the fan. If you're looking at a dual capacitor doesn't go through to the other side. All that it does is that you have these electrons, that store on one side, one plate and then that attracts electrons on the other side. So there's a potential difference across these two plates and electrons store opposite of each other.
There's a force, an interaction force that goes between that plate and that storage capacity is what we call capacitance and we measure that and microfarads so the larger the plates and then also the distance of the insulation, the distance between the plates. It tells you how much capacitance you're going to have, so those are the two factors also, what are the plates made of so depending on the type of metal that are made of, I think the ones that we use are almost all just aluminum sheeting. So it's aluminum sheeting and that's some oil in it and it's got some plastic sheeting the hose in between those two sheets of aluminum. So the first thing to know about capacitors is that current doesn't flow through the capacitor.
It just goes in and out of the capacitor. If you have two sides of power, let's say you have l1 and l2 of power coming into the bottom of a single-phase, 240 volt contactor, and you have t1 and t2 coming out to tau. So you would connect in many cases, t1 is going to go to the common terminal on the compressor right and then t2 is going to go to the c terminal on the capacitor. This is just not saying it has to be this way, but this is a common configuration right, and so what we think is is that t2 connects to C, which then feeds through to harm and then that powers to start winding.
It's actually not what happens. So what actually happens is that from the C terminal it goes through all the way, through the start winding to the home terminal electrons collect on that plate because of there being a opposite potential and opposite voltage opposite sine wave. That's applied to C on the capacitor. So we hooked that t2 to see that t1 goes to common and those electrons move through the motor all the way through the start, winding auxilary winding, whatever you want to call it in the motor and they collect on the other side of that capacitor. And then, when that sine way shifts when the alternating current goes the other direction, then it shifts back the opposite direction. It keeps charging and discharging the plate on that side of the capacitor. As you are well aware, not all run capacitors or dual capacitors. So many run, capacitors aren't going to be marked at all they're, not gon na, say see or harm, and it doesn't matter which side you hook to which right, in fact, some older capacitors.
They used to have a marking, and that was the side that you had to connect to the common side. Nowadays, it makes no difference, so the actual inside of the capacitor itself is lined with a plastic insulation, so it doesn't matter which side you hook to C. In which side you hook to the home side, again, they're not marked so there's no markings, it doesn't matter. So if you had one that wasn't a dual capacitor, this guy no markings on it, you would just connect one side to the start winding, which would normally, if it was a dual camp, would be herm.
So you connect it to the start. Winding save your compressor and then the other side would to the top of the contactor, which would often be t2 on the top of the contactor. It doesn't matter which side as long as everything kind of stays on its own side. The point is, is that on one side, you're going to one side of the capacitor and the other side of the capacitor is going to the start winding on the compressor or motor or whatever, and so the way that we tend to think of it is just Wrong, it doesn't feed through the capacitor it stores and discharges stores and discharges.
There's no feeding through that insulating material on the capacitor. The next thing is capacitors, don't boost the voltage of the system, and so the reason why people think that a capacitor boosts voltage is two things. First off is that the capacitor has a voltage number on it, that's higher than the applied voltage. So I'm looking at a Titan HD little capacitor here right now and it says: 440 slash, 370, volts, V, AC and so a lot of technicians will say: well, that's the voltage that this capacitor produces well, it's not, and so the capacitor doesn't boost the voltage, but We also will observe at times that applied across the capacitor.
We will find a higher voltage than what we have applied to the system. So there'll be cases where you apply 240 volts to a circuit. And if you read between herm and C say on a dual run: capacitor you'll notice that some cases it's 290 volts or 320 volts or 350 volts right, you'll notice, this higher voltage and we think of that. Oh it's! A higher voltage coming out of the capacitor! That's what we think we think the capacitor is somehow boosting the voltage.
Now, don't get me wrong. There are circuits that exist in which capacitors are a part of it that do boost voltage, but the typical run capacitor circuit, that we use in an air conditioning system is not a voltage boosting circuit. The only reason that you see an increased voltage is because of the counter electro-motive force. We can call it counter. Electromotive force back EMF back voltage, whatever you want to call it there's, actually a voltage that is produced by the motor itself. So we have this inductive, because it's a motor is an inductive load, which means that you have this rotating magnetic field. It's doing kinetic work. The motor is simultaneously spinning because of this rotating electromagnetic field and generating a voltage at potential as well, and so that back EMF that opposing EMF shows up when you measure across the capacitor, because it's there and the start winding, because the start winding like we mentioned.
Isn't connected through to the other side of the capacitor? It's only connection is to the capacitor, and so it stores and discharges on that side of the capacitor. So it's kind of - and this isn't technically correct. But if you want to think of like electrons getting stuck there extra electrons that were generated from the motor, that's a way that you can kind of think of what back EMF is, and so, when you're measuring between C and Hermon, you see that higher voltage just Know that that higher voltage that increase isn't from the capacitor generating it, it's not the power supply, doing it, it's actually the motor itself, and so the only time that you're gon na see that back EMF is when you have a running motor. That's why you could hook power to a capacitor all day, long without any sort of inductive load on it and you're not going to see an increase in voltage, the capacitor just stores the voltage that's applied to it.
It's just that the voltage that's applied between C and herm is higher, because you have this back EMF from the motor itself. That's added to that. So, that's why you see that, and that does actually tell you something about what's going on with the motor and with the system and the manufacturers of motors and compressors, they calculate all of this and that plays into capacitor sizing. It plays into the length of the winding the size of the winding all that sort of thing.
So that's all calculated for, but that's all why you can measure it and when you do things like a hard start kit, that's a big factor that back EMF as well as the applied voltage is a big factor in how you size a potential relay. So a potential relay is a relay that opens up once the back EMF is added in so once that back EMF gets high enough that that's the way that that potential relay knows that the motor is running up to speed, because as that motor speeds up the Back EMF, the voltage, I should say the potential that's generated by that motor increases, which opens up that relay, takes the start, capacitor out of the circuit and I'm just highlighting. That is another way in which we utilize back EMF or measure back EMF. We're actually measuring it in a potential relay that opens that relay and takes that start capacitor. If you have one out of the circuit, but again the capacitor does not boost the voltage. It's not both the boosting device, it's literally just a storage device and in the case of an alternating current circuit, it's storing, discharging storing, discharging storing, discharging but remember it's not boosting and no electrons are traveling across from one terminal to the other. There's just storing on the side the same side that it came in with so, if you think of it like imagine, you have a waiting room and you have two doors in a waiting room in a wall that splits it right down the center, and so there's A window in between the two, so the two waiting rooms can see each other and they've each have their own door, but when people come in one room and people come in the other room, they can't cross over to the other side of the waiting room. They can just go in and out of the door that they came in with, but they can see the people in the other room.
So these electrons can see the electrons on the other side and that's why they gather, but they can only enter and leave through the same door that they came in on, which is the terminal that they came in on. It's a little way that I think of it. So the next thing is is that the higher the capacitance to higher the current on the start winding. So when you have a typical PSC compressor that doesn't have a hard start kit or any type of start capacitor on it, the only thing in that circuit the only thing in the circuit, if you're thinking of it in terms of a dual capacitor, the only thing In that start, circuit is that capacitor, and so the only way, for that start winding to have any current moving through it and currents just electrons moving through the winding.
The only way for current to be going through, it is for electrons to be stored and discharged in that capacitor. That's a very simplistic way, if you think of it like if you unhooked the start wire, so you took that start wiring, you unhooked it off the arm terminal and you try to take an amperage on it. Would it draw any amperage? Well, of course, not because there's no circuit right, if it's disconnected just hanging in the air, there's not going to be any current on the start winding in the same way that if you have that start wire, so in many cases that would be a blue wire. As a real common color for the start wire, it can actually start winding in the compressor and you have a capacitor, that's open, meaning it doesn't have any capacitance.
It's reading zero if you've tested it with a capacitor tester, but you still have that wire hooked up and if you were to take an amp, clamp and put it on that blue wire. On that start wire, you would notice that it draws zero amps, regardless of whether or not the compressor is running, because sometimes you can get a compressor running even without the capacitor functioning, but without the capacitance in the capacitor there can be no amperage. No current on the start wire, and so as you increase the capacitance of the capacitor, you will also increase the amperage of the start winding and I say start wire, but the start wire just connects to the start winding on the compressor. So it's a CS terminal on the compressor, if you put in too large of a capacitor, let's say it's rated for a 50 you put in a 60 well, what you're doing is you're creating too much current on the start winding so you're gon na draw more Current on the start winding than you should now, the compressor overall may read almost the same current or the same current. You may actually see in some cases where you may see a slight drop. Then your overall amperage, your overall amperage on the common wire, but you don't want to carry more current on the start wire that start winding than you should. The start winding is an auxilary, it's a secondary winding and in many cases it's not as thick or it's not designed to carry that increased amperage. The bulk of the amperage is designed to be carried on the run winding.
Some people will say well what about the common winding? Well, there is no such thing as the common winding on a typical compressor or condenser fan motor or blower motor PSC blower motor there's two windings there's the primary winding, which is the run winding and then there's the secondary winding, which is to start winding and the Start winding is not designed to carry as much current as the primary winding the run winding. In almost every case, some people say well. What about three-phase well three-phase is totally different. Three-Phase you actually have three windings, but in a normal single phase, permanent split capacitor application.
Do you have one primary winding and that's the run winding, and then you have the start winding, which is secondary. It's auxilary, it's a term that they often use, and that start winding is completely tied to the capacitance of the capacitor. To do any work to have any current, so if you have an open, capacitor capacitor that it's doing nothing, it's got no capacitance and you will have zero amps on the start winding. And if you have a capacitor that is oversized, then you will find that it draws more amperage more current than it should a quick little fact about start capacitors.
So start capacitors are larger capacitor, so capacitors that have higher micro, farad rating that are left in the circuit for a short period of time and then taken out of the circuit quickly, usually by a potential relay. There's been a lot of different products on the market. To do some form of start capacitance, there were PTC, ARS and other type of start relays that use electronics and all this, but generally speaking, the kind of tried-and-true method of providing some start. Assistance is with a start, capacitor and a potential relay so most people when they choose a hard start kit or a start capacitor. They want to start capacitor and potential relay well. My start, Sterne potential relay of choice is a product called kick started since I started my business twelve years ago. That's been the primary product that we've utilized and it is a start capacitor and a potential relay, but some people will erroneously call it a two-wire device because, with the kick start you only connect two wires. You connect one to C and one to her arm on a dual capacitor, so you're connecting it across the run.
Capacitor, it's a very simple installation, and so a lot of people think oh well. It's a PTC, R or some other type of device and they'll cite certain brands that still use the three wire setup. It is still a full potential relay and a start capacitor, but it utilizes the voltage across C and herm or across the actual start winding and not from common to the start winding to pull in and drop out the potential relay, and so some people will think That that doesn't work, but it's really just a it's a sizing thing, so they sized the pool in and dropout voltage differently on the kickstart than they do on some other products and anything you do with the universal kickstart. Any temporary universal hard start kit is going to be somewhat of a guess.
You have to kind of figure out alright, generally speaking in this range of compressors, with this tonnage, what kind of general figure can be used to calculate the size of the potential relay and the engineers from kickstart, which is made by rector seal, figured out that it Was a little more stable, the voltage was a little more stable in between C and herm on the capacitor itself, as opposed to between herm and C on the contact or which is the atoll, the other side, the common side of the compressor. So they calculated that, and so they found some potential relays that are kind of right in the proper range, depending on whether it's the smaller size, compressor, so you're under three tons or under or if you're, three and a half tons or over. So three and a half to five tons or three below, and so they have the KS one and the t o5 kickstart products that are designed for either of those and I've had a great luck with them. But it's important for you to know that it's not the same as the PTC are there's a lot of different products on the market.
Superboost you'll see a lot of different products and they're, usually very small, and they don't have a relay and when they don't have a relay and they're small, like that, you know that they're a ptc our product, not saying that there's no use for them. There's applications where they do work, but in most cases for residential air conditioning they're, not the best product, I would suggest using it properly potential relay and a hard start kit start. Capacitor is the best way to go and a lot of cases. The best thing to do is just use the manufacturer suggested kit, but in some cases it's good to use a kid that you have on your truck, especially when you've got an older system and you're wanting to get the compressor unlocked to get a little extra life. In it, and we've had really good luck with the kick start from rector sale, all right now back to run capacitor, so a couple of things that you should know about, run capacitors and actually somebody brought this up. Jonathan Oakes in the Facebook group brought this up because I wrote an article about these same topics, just a very brief discussion of it. In an article he said that I should have brought up series versus parallel capacitors, so the first of all, you have to know what series versus parallel is the best way that I know how to describe. It is, if you think, of old Christmas lights in an old Christmas light, every light you have two wires, you have two sides to it, and so you can call it hot in common or hot and neutral whatever you want to call it in and out whatever You want to call there's two sides right: you have to have two terminals to make a circuit.
You can never just connect one wire, it has to go someplace and when you're connecting something in series, you're, daisy-chaining them together, daisy chain isn't really a good word, because some people will use that to describe a parallel circuit. But what you're doing is you're just going in one out of it back or straight to the other one. So if you imagine, it's like you're, just chaining them together directly from end to end to each other. That's just what a series circuit is, whereas a parallel circuit is, is you're, taking the two wires in and out and you're connecting them one on top of the other, so you're taking the two in wires and you're, connecting them together and the two out wires and Connecting em together, instead of just taking into one out of the other or straight into the other one and out of the other, so you're connecting the two ends together and the two outs together instead of connecting the ends to the outs.
If you want to think of it that way again, if you don't understand what I'm saying this is kind of a hard thing to describe and run radio, but just look up parallel verses series circuits, just google that and you'll see how they're connected differently. But if you just think of the old Christmas lights, old Christmas lights were connected in series, modern lights and modern circuits are generally connected in parallel, which, if you're going to try to connect two capacitors together to create one larger capacitor. You have to connect in parallel. Not in series, so if you have you say you want to have a 60 micro farad capacitor and you have 230 s. You can very easily do that, but you have to connect them to each other. Instead of going in out and out. You just take two sides and connect them to each other and the two other sides and connect them to each other. So you just create two little jumper wires.
If that makes sense, it's a very simple setup, just parallel connection of capacitors and then you have a sixty micro, farad capacitor at that point, super simple: if you connect two capacitors in series, so you go in out and out you're actually decreasing the capacitance below that Of the lowest capacitor, so you have a five and a 10 microfarad capacitor. You connect them together in series. You're gon na have less than five and it's. This is the same thing.
It's true when you run series parallel circuits with regular loads. Whatever you connect, I like to say, you took two lightbulbs and they were producing a particular amount of Watts. So say you had two 10 watt lightbulbs and you connect them in series with each other you're, not gon na produce double the wattage or double the amperage. You're gon na produce half the amperage that you had so there's gon na be half the current flowing through that circuit when you connect them in series versus in parallel.
So whenever you want to produce the full capacitance or if you for that matter, if you want lights to produce their full lumens value or their full wattage value, you have to connect them in parallel when you connect loads of any sort, whether they're, capacitive or inductive, Or resistive in series with each other, you reduce the overall capacity, the overall production by less than the lowest one. So if I took together an 80 micro farad capacitor in a 5 micro farad capacitor in series, I would have less than 5 micro farad's and I could go through the entire calculation of how to do this. But nobody would remember it and not a podcast. That's pointless, so you can very easily find information on this by just doing a quick search in Google.
If you want to know exactly how to do the math, but the fact is, is that I can't think of any practical reason why you would connect capacitors in series in an HVAC our application, if you need to connect them, you're gon na connect them in parallel. If you need more than one in order to come up with a higher capacitance and there's some kind of old-school applications where they would use a smaller capacitor in parallel in order to create a circuit through the compressor for crankcase heaters, there's some weird applications like that And that's not what this podcast is about, but there are cases where manufacturers would even connect capacitors in parallel for a reason, but again it's cumulative between the two capacitors and then finally, you can test capacitors with the capacitor still in the circuit, and this is suggest All my technicians that they do this on maintenances now there are cases where you're gon na pull the capacitor out or you already have power disconnected, and you want to test a capacitor with the capacitor tester. That's perfectly fine, but I've done a lot of tests between testing with a capacitor tester and then testing it under load. And what you'll find in a lot of cases is that you may have a capacitor that tests good with a capacitor tester that doesn't test good under load or you even have some cases where it does better under load than it does with a tester and there's A lot of different reasons for that I'm not going to get into that, but the main thing to know is a lot of technicians will do this one time they'll do this test with the run test and I'll say it doesn't work. Well, it does work. It's science and it has to work the only way it's not working is if you're not getting a good reading because of user error. You're, not getting your clamp in the right place, you're not doing the math right or your meter. Your actual clamp meter isn't accurate and that's very possible in some cases when you're doing this capacitor test you're reading in the lower amperage ranges.
So in some cases, under 10 amps and some meters aren't real accurate when you get under 10 amps, and so that's just a factor if your meter or not a factor of the way that the test works. And so, if you have a good quality meter, I've done this a lot with a test of 770 3 meter that I use and it works just fine again, there's a tolerance there, but we're not wanting to replace every capacitor anyway. We just want to see. Is it outside of range? A lot of capacitors are rated plus or minus 5 % plus or minus 6 %, but what I generally say is: if it's more than 10 % out of range, then you definitely know it should be replaced if it's kind of in that five, six seven percent Range, whether you may want to double check with another meter or whatever you don't want to go, replacing parts that a customer doesn't need, but this under load test is a great way to do it during a maintenance while you're taking your amperage anyway.
It's very very simple: all you do. Is you take an amperage on your start winding, so you start winding. It will often be the blue wire, but it's the wire that goes and on a compressor, which is the one that we checked most often, but you can also do this under condenser fan during a blower. It would be the wire that goes to the herm terminal.
So you take that wire that goes to the herm terminal or to the S terminal on the compressor itself, and you take an amperage of that, and so you find out whatever number that is once you have that number, then you multiply that by 2652 now many People will say, I heard it was 26 50 or I heard it was 2653 or I heard it was 26 54 there's all kinds of different opinions about that. But the fact is is that it's a long calculation and I explain it but 2062 too and 2653. It's somewhere in between there is the most accurate. It's you have to round it. I use 2652 because you can remember that very easily 52 is double 26. I just remember 26 and Oh 26 times 2 is 52, so 26:52. That's how I do it and it's like accurate within point: zero, zero, 1 or something it's not gon na make any difference in your calculation, whether you use 2652 or 2653. But if you want to be slightly more accurate, decimals, more accurate, then go ahead and use 2653 if you like, but those numbers are both more accurate than 26 50 or 26 54 and I'm not sure why anyone uses 2684.
But I digress. So that's your multiplier! That's kind of your fixed, and that comes from a formula which you can find. I actually did an article for the HR news or a CHR News that you can find that by searching testing capacitors wall systems running as you take that amperage on your start winding. You multiply that by 26 52 and then you divide that by the applied voltage across the capacitor - and this is one that I think a lot of technicians get wrong.
I think they are often measuring the applied voltage on the contactor, but you actually have to read so if you're doing the compressor and it's a dual cap, you would go between c and herm on the capacitor itself. It's the actual voltage applied across the capacitors. It's not going through the capacitor. We already established that, but it's the applied voltage across the capacitor.
So that's the inductive reactance added in there. So in many cases you'll see 270. 280. 290.
300. 320. You know it'll be a higher number, so you take that amperage of that start winding. You multiply it times.
26. 52. You divided by the voltage that gives you your capacitance and, depending on how accurately you take the measurement, it's going to be accurate in the same way that you could have a meter, that's inaccurate on the capacitance reading on the meter itself. It's the same thing.
You may have a meter, that's just not accurate at the lower amperage ranges and sometimes start windings. Don't carry a lot of current if you're doing a condenser fan motor, for example, you're more likely to be inaccurate, with the condenser fan motor or a blower than you are a compressor just because you're going to have less amperage on the start winding. And so it's going to be a little bit more challenging on those smaller motors. But again you have a good quality meter.
It's not going to be a problem, so that's how you do it and you can do that under load. I actually did an article on this. If you look at my most recent article, it's you may be listening this in the future, but it's from October 17th. 2017.
If you look back in the archives or if you just search capacitors on HVAC school, if you look on the top right of HVAC school, there's a search box there, you can start typing any word and it will pull up recent articles and I cover all of These topics, but I also kind of rehash over how to test capacitors under load and it's a time saver and you're testing it under the real-life conditions under which that capacitor operates so checking a capacitor under load is the most realistic way that you are proving the Capacitance of that capacitor, it's more accurate than other means, because you're using the real voltage and the real operating conditions of that system to test it, and so is a capacitor tester, a bad thing with a 9-volt battery under meter. No, it's a good thing. It's a great thing, but if you have an operating system and you don't want to pull wires off in order to test, then the best thing to do is just do it under load and once you get quick at it, it takes you a couple seconds to Do it's not a long process? Obviously you got ta pull out the calculator in your phone, so that's the step that takes the longest. So hopefully this has been helpful. I always recommend that you get american-made run capacitors I've not paid by anybody to tell you this. We use two different brands: we use Titan HD, which is made in Georgia and then AM rad capacitors which are made in Florida. Those are the two products that I recommend. They seem to last a lot longer.
We've used both of these products for years. More so we've used the M rad product longer and rad also makes some interesting products. They have their turbo capacitor that you can use and connect with a bunch of different applications. I don't use it because it's expensive, and so we just keep different sizes on our trucks, but I've been very happy with both of these types of capacitors.
A lot of people ask why they fail well. The truth is, is that if you get them in improperly sized, then they're gon na tend to fail. You see a lot of technicians, replace them with the wrong size, and then the next technician replaces it with the wrong size, and it just keeps going so when in doubt always confirm data plate on the unit data plate on the actual component. That you're going to in some cases someone will replace a compressor or replace a condensing fan motor, and so it may not match the unit model and serial numbers.
So you're gon na want to confirm that as well, whether or not the motors, your compressor have been replaced, most manufacturers of those components. If you look up the component data you'll find the rated run capacitor that goes with it. Obviously, the hotter, it is the more likely they're going to fail so in very hot environments, hot climates they're, going to more likely to fail. The way they fail most often is that the metal plates or the insulation, or both begin to break down.
So when you see a failed capacitor, it can be because there's an issue in the motor which is creating high current and then that high current can translate to more heat in the capacitor. That can happen. It's also because of the breakdown of the plates. Due to the ambient temperature, it can be because the terminals are allowed to short out or because the terminal is on loose and so that terminal itself got hot and then it melt through the plastic around the base of the terminal. There's a lot of different things that can cause it, but we also know that the capacitors over the last ten to fifteen years have been having issues themselves and they're just not doing as well as they used to some people, blame power or fluctuations. There's a lot of different things that can cause issues with capacitors that are related to the power itself. But my experience has said that we have a lot of capacitors that are failing just because the capacitors themselves may have manufacturing issues and where something's changed in the way that they're manufactured. But again, when you think of how thin these sheets of metal are inside the capacitor and these plates, anything that causes us to break down where they weren't made to proper tolerances or the machinery that was making them wasn't inspected as well, then there's certainly that can Certainly contribute to failure, and I'm not saying that's why they do.
I don't do autopsies on capacitors, but we have seen a lot more of them failing in recent years, which is why you should use high quality. Capacitors final thing I almost forgot to mention this - is that you will see on capacitors a lot of them have a temperature rating. In fact, I think they all have a temperature rating, and so look at that. This Titan HD, I'm looking at, has a 70 degrees Celsius rating, which is a very high temperature, and so you'll see some that are lower than that.
So the temperature rating on the capacitor matters, a higher number - is better and then the voltage rating, like I mentioned earlier, that matters, that's the point at which the capacitor is rated. It's the rated voltage, it's not how much it produces, because the capacitor doesn't boost voltage. It doesn't create voltage, but when possible, use 440 volt capacitors instead of 370, so you can replace a 370 volt capacitor with a 440. You can't replace a 440 with a 370, but I would suggest replacing three 70s.
With 440 s. A lot of technicians thought that, well, if it says 370 after a place it with 370, and that's not true in fact, a lot of manufacturers like this one, I'm holding right now, they'd start to safe the 440 / 370, when in fact, it's actually just a 440, but they say both just so: a technician doesn't think they can't use it on 370. It's just a kind of way of preventing issues from a technician who doesn't understand how these things work all right, so that is it for run, capacitors. Okay, thanks for being a part of the HVAC school community, and it really is a community. Now I mean we have 14,000 people in the Facebook group over. I think over 25,000 subscribers on the Facebook page and daily tech tip emails. We have 7500 technicians, business owners, industry, insiders who get that and I'm very flattered and humbled by the amount of people who are consuming what we create here and it's a testament to our sponsors and their support of us. A lot of people who have helped us along the way I have to mention Ralph Harmon, an HVAC hack, say Tracy Jax, comm Ralph shared the podcast early on and helped to kind of get the word out, and I'm very appreciative to him.
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Now so I'm proud of him and what he's got going on, he was a big encouragement as well as a type-o fiend early on helping me do what I do. Neil Coppa reto Neil was one of the first people who moderated the group. I really appreciate Neil. He has a great video by the way, if you want to check him out on YouTube about freezing water in a vacuum.
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You can find that we're going to HVAC our school comm. You can find all the podcast in the blue-collar roots Network by going to blue-collar roots. Comm, so, given that it is fall and I'm going on, my family fall vacation up to the fall leaf, changing capital of the south, which is these Smoky Mountains. I have to do a fall themed, dad joke.
So here we go. How do you fix a broken pumpkin? Oh hi, it's simple with a pumpkin patch, hey we'll talk next time on HVAC school thanks for listening to the HVAC school podcast. You can find more great HVAC our education material and subscribe to our short daily tech tips. By going to HVAC our school comm, if you enjoy the podcast, would you mind hopping on iTunes or the podcast app and leave us a review? We would really appreciate it. See you next week on the HVAC school podcast.
Trane older units use separate capacitor 20 mfd. in series with compressor when unit is off to keep migration out of can these units lasted for years . Fun clean cottonwood with torch c0mpressor disconnected cond. fan on!
I was hoping you would touch on how to find out what cap you should be using. You mentioned the sins of those who passed before. The previous tech may have felt that bumping up the size of the cap is no different then adding a hard d start kit or you can go up in mfd but you can't go lower. When you get there you don't know what is supposed to be in there and the data tag is sun bleached and unreadable and it is 8:00 pm. What should it take. If I have to "build a cap" I will write on the unit what the original cap was supposed to be. I checked several videos but they are not in English or too hard to understand what is being said. Maybe it is too complicated or not worth the headache. If you have something on it I would like to hear it
If a run capacitor shorts, will it damage the start winding?
Just got my 605is…………..Nice Are you in Ottawa ?
This podcast was very informative I found. Thanks again
I really like listening to their podcasts and I find them usefull and I apply it in the field . But if I always have to listen to Testo this Testo that every time …. then I may just have to go bye a Testo !
I watched this video last night and actually put it into play today.
I would normally disconnect all the wires to the cap, then check for mfd, and I know that they can fail under a load, but I never knew how to test them while under a load.
I took the amperage for the run winding wire, and was getting 5.38 amps, 300 volts.
There is a 40 mfd cap in there, and I calculated approx 47.55, I’m guessing the increased mfd is from the back emf?
Anyway, this was awesome!
Thanks for taking the time!
1 / 3.14 pi * 2 * 60 hz * 0.000001 uF = 2654 Xc, slightly rounded up, that is for 1 uF. With full precision it’s 2652.58 Xc
Capacitors can be damaged by techs shorting across the terminals to discharge the cap. It’s best to use a high wattage 10K – 20K ohm resistor to do the discharging.
Good show. You are entertaining.
Why is the "RUN" capacitor attached to the start terminal of the compressor. Shouldn't the start terminal of the compressor really be called a boost winding because it is used for both run and start? Service area Kanata??