How to tap a transformer for 208 volts instead of 240 volts on an air conditioning system installed in a commercial application featuring Eric Mele.
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The incoming power to this unit is measuring 210 volts, which is about what you're going to see in a typical 208 power supply. This is eric with hvac school, and i just want to do a quick video today on something to look out for if you have a residential system that could be installed in a commercial space, your incoming power voltage will typically be 208 instead of the normal 240 Volts and what you can see a lot of times is the transformer is factor set for 240 and it was never changed so this can cause some nuisance calls. Typically, they run fine, but it's it's still good to correct this issue. When you see it, you can definitely run into problems more if the control wiring is longer and or undersized, and you know, depending on just the voltage drop of how big the site is as well, because you might not be getting 208 to your unit, you might Be getting on the lower end of that and then in the afternoon the power can drop even lower and then you'll get that nuisance.

Call that ac is not working at five in the afternoon. Just something to definitely look out for we're we're pretty close on this. But it's going to be low, it would normally be like 25 or 26 volts if the transformers tapped properly so we're gon na shut this system off and take a quick look in the air handler and show how to change that tap. It's mandatory to lose at least one screw each time you take a panel off remember that tip yeah.

We're gon na pull this transformer out in this case, because we can't really see the the name plate on it like, as far as to show it good. In a camera angle, normally in the field, you wouldn't have to do this because you could use a mirror. Your phone, some other means get on a ladder and you'd be able to actually see what we're about to show you now, the painful b-roll of me struggling to pull a transformer out with the wrong tool. So now we have a better view for the transformer.

The common we're going to leave alone and we're going to move this tap from where it says, 240 to 208 to match our incoming voltage. So now i've switched the wiring from 240 to 208 and i've left common, where it is so now we can start our system back up and test our result, we're showing 26 volts. Now, instead of the 23, which we don't see as big of a difference on this trainer, because the wiring is so short in between, but once you add in longer wires, undersized wires or lower than expected high voltage, you can see enough of a drop to have A contactor intermittently not pull in and cause issues with cooling and that's how to re-tap a transformer for 208 volt power supply thanks for watching our video. If you enjoyed it and got something out of it, if you wouldn't mind hitting the thumbs up button to like the video subscribe to the channel and click, the notifications bell to be notified when new videos come out, hvac school is far more than a youtube channel.

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13 thoughts on “A common commercial mishap – how to set a transformer for 208v”
  1. Avataaar/Circle Created with python_avatars Michael Costello says:

    Great video. Thanks

  2. Avataaar/Circle Created with python_avatars Michael Costello says:

    Are the secondry side of transformers marked for common/live ?? When you replace them does the polarity matter

  3. Avataaar/Circle Created with python_avatars Leonard Kimbler says:

    I have a questions about Transformer if anyone can help. So in my lab I had a 240 1ph package unit that I would rip all wires out and have students rewire the unit for experience of how to follow a wire diagram. We recently had a make over of our lab and now when I hook up this package unit, it will burn up the primary side of the transformer. My only thoughts of why this could be happening is the electrician has wired up 3ph instead of 1ph 240. Any thoughts would be appreciated. Thanks Brian for this channel, I have used many of your video's to help students understand some of the topics I go over.

  4. Avataaar/Circle Created with python_avatars Jay Baker says:

    Um easy follow the wiring diagram on the transformer for those of you understand how to read it LOL.

  5. Avataaar/Circle Created with python_avatars Billy McGuffin says:

    This one drives me nuts, nobody ever changes the tap. That being said, with new Lennox RTUs, I had a call where DTE was only putting out 197v and it was tapped for 240 causing low transformer voltage and not working. I tapped to 208v and unit ran properly. The next day DTE had made their repair and the store was getting 209v and the board locked out on high control voltage Service area Orleans??

  6. Avataaar/Circle Created with python_avatars Jason Johnson says:

    I recently did a start up on a WSHP. The heat pump is a 277v. The sparky's powered it from a 208v panel. When it came time to power up the system to test and commission it. The BMS was reporting a brownout condition. Checked my secondary xfmr voltage and wouldn't you know. Had low secondary voltage. Asked the sparky's where is my breaker….." oh its in that 208v panel over there " me-" well fellas…..this is a 277v heat pump" got the deer in a headlights look. Of course the 460v panel next to the 208 panel was full. They ended up getting it sorted out. Always check data tag and communicate with the sparky's

  7. Avataaar/Circle Created with python_avatars Paul Rozinski says:

    Did Bryan yell at you for losing the screw๐Ÿ˜‚? Thanks fir the info. Knowledge IS power !

  8. Avataaar/Circle Created with python_avatars Benito Riviera says:

    This is great, you don't know how much we appreciate you guys. ๐Ÿ‘

  9. Avataaar/Circle Created with python_avatars Frank Marotta says:

    Constantly find transformers that aren't set correctly on, RTUS

  10. Avataaar/Circle Created with python_avatars Eli says:

    Gotta love Bryan holding the camera ๐Ÿ˜‚.

  11. Avataaar/Circle Created with python_avatars adam toole says:

    Thank u guys!!! You guys are so much help for me a man fresh in the hvac world Are you in Kanata ?

  12. Avataaar/Circle Created with python_avatars Eassyheat/ Cooling says:

    Always test first (voltage) if that truly was a commercial install and your tech didn't check voltage he shouldn't be by himself!
    Time is money and callbacks waist time!
    ๐Ÿฅƒ๐Ÿบ๐Ÿบ๐Ÿบ๐Ÿฅƒ๐Ÿ‡๐ŸŒ
    Stay safe.
    Retired(werk'n)keyboard super tech.
    Wear your safety glasses.

  13. Avataaar/Circle Created with python_avatars Bobcat Arts says:

    Good video and IMPORTANT! I've seen this destroy commercial package variable speed fan motors. I got called out to a brand new install that kept burning out the motor and nobody checked the transformer until I got there. D'oh!

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