HVAC School shows you the new SW-HVAK05 and SW-HVAK15 kits from Solderweld and everything they can do including copper to copper, aluminum, copper to aluminum, steel to copper and much more. Featuring Bryan Orr and Sal from Products by Pros.
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Find out more at https://www.productsbypros.com/
Read all the tech tips, take the quizzes
and find our handy calculators at https://www.hvacrschool.com/
Hey I'm Brian, with HVC our school comm in the HVAC school podcast, and I'm here with Sal Sal with products by pros you look kind of anxious there to say: okay, alright! So today we're gon na go through the solder weld HVAC multi kit. So this is a solder, well multi kit, the one that you receive may be slightly different, there's a little different lanyard, that's coming on! This is one of the first ones out of the out of the batch, but this is a brand new kit and we're gon na. Do a quick unboxing of this and talk about the different pieces to this kit and what they're all for so. The first thing to notice is this: is a really nice tube.
This tube is waterproof. It's got a seal on the top, so you can use this for everyday use. You can hang it by a lanyard in your truck and it will bounce around and it's not going to damage the solder or even the flux. That's on the 56-percent rod.
That's important that it's not jostled around too much and this kind of keeps everything nice and tight and dry. Whenever you're dealing with fluxes, you really got to make sure you keep them dry right right and on the 56 %, is the flux coated rod? So you get a care for that, but then also there's a little tub of flux in there. You just don't want moisture in with your solder or alloy. I'm gon na get corrected because if it is not below that 800 and what is it 860, if it isn't below that temperature, it's not technically a solder, even though we often call it a solder, it's what we call a brazing alloys.
So if you're in that higher temperature range a lot of what we're gon na show you our brazing out, yeah, okay, alright, so comes with a little brush on it, which is really nice for cleaning off flux. Afterwards, if you're dealing with the aluminum product or the 56 %, you need to clean it off afterwards to get any of that flux off, and it's also nice just to do some quick cleaning before you braze handy thing to have now: let's go ahead and open Up the kit and we've got a whole bunch of different products in here, we've got a 56 % rod which is used for a lot of things that we'll get into we've got a alloy saw which comes attached with it's a little tub of flux, which is For aluminum and we'll talk about that, some more we've got the newest product in the line which is al cop braze, and this stuff is like the Swiss Army knife of brazing alloys. It's actually a channel flux product and then we've got. Our sill still saw five.
This is actually the kit that comes with the five percent. We also have another kit that comes with the 15 percent, which is my preference. I like 15 % a lot better, but some people want the five percent because of the economy of the thing. Obviously, silver is not cheap, so let's go over each one of these and what the utility of each one of these products is likely to start with.
Let's just go with the SIL Sol five, so difference between five and fifteen percent is five percent. Only has five percent silver in it. It will still work for most copper to copper applications. It is not as ductile, which means that it's not gon na flow quite as easily, and it's not going to hold up to stresses like vast temperature changes. Pressure changes. Vibration, quite as well as a 15 percent solder. Well now I know it's not recommended on the you know, we recommend the five or the fifteen, but when you give a low of five, how does that change with like a two as your or one? I get some some guys asking me in the field you know. Can I use a two or a zero yeah sure I mean so.
The answer to that is the same changes that you see from 15 to five are more extreme as you go less and less silver, so the silver really helps that solder flow out and it helps it be more ductile and the ductility means that it can. It can flex a little bit, it has a little more ability to flex, and so, when you have the lower silver levels, you got to make sure that that joint is super. Super tight, like it's, got to be really really tight and it's got to be in a less critical application if I'm working on a discharge line, for example, on a compressor temperature is high here, and you have a lot more vibration. In those circumstances, I'm only gon na use a 15.
I wouldn't consider using anything else, but if I've got a really clean environment, it's fitting really tight and you want to do it on the cheap. Well, then, use a lot of guys. You use a lower silver. We don't use a lower sole for anything.
We use fifteen percent across-the-board because it's cheap insurance, I mean sure it's a few bucks more, but 15 percent is just going to do the job better and it's gon na be easier to work with for the text in the field as well. Alright, so that is the silver solder I'll talk quickly about silver solder, just real briefly, most technicians make use the fault of not using enough heat quickly enough. That is the number one error that techs make because they're afraid of burning through the base material. So they come in and they're moving the torch all over the place and they're never getting it to that sort of deep cherry red color that we want in copper and a lot of guys when they see that that dark red they immediately say.
Oh, you burned it up. That's not the case with copper with copper in order to make these products flow. The way that we want them to. We want to see that slight color change.
We want to see it go from its normal, copper color to a little bit. We see just a little bit of redness in it and that's when we know we can apply. It was my first mistake when I started doing brazing demonstrations and I wasn't getting a hot enough. I really embarrassed myself trying to get too quickly right stuck and everything would follow.
Yeah. Well, you have globs, I mean, and that's when you see those really awful jobs with the globs all over the place, that's just because they didn't get in. They got scared, they're moving the torch all over now, moving the torch primarily should be in and out it shouldn't be all over the place you move in and out and then sometimes you got to move it around just a little bit, but it's not like you Got to be doing this all over the place, you want to get it hot enough, get the solder in get it drawn into the joint another mistake guys get make. Is they don't draw that solder into the joint and then for some guys they want to see that little pretty fill it weld or we call the cap weld on the outside. That's fine! It's it's good to do, but that isn't primarily where the work is done. Work is mostly done in the joint when you're working with this type of solder solder well makes a great product they make both a flat rod and around Rod. 5 and 15 percent covers all the bases, whatever you prefer. I'm gon na suggest what we use here at kalos is the 15 % round.
That's the product that we we like to use and our installers and technicians. They love it all right. The next thing we talk about is the 56 % rod. 56 % rod is a flux, coated rod and this stuff has so much silver in it.
It is a pricey rod and it's not because of anything to do with solder weld it's because it's got 56 % silver in it. So, of course you don't want to use this for every day in and out operation, but if you're working on dissimilar metals with copper, so you're, going copper to steel, you're, gon na copper, to brass brass, to steel, steel, to steel brass brass. Anything like that! This is a really nice rod to use and it's got the flux right on it. One thing that solder well did that I really love.
Is they only put two rods in this case and the reason I like that is because we don't use this product very often at least most of us. Don't when you get into refrigeration, you may do a little more of it, but your average AC technician isn't going to be using this rod. That often, and because of that, you don't want to have a whole bunch of product in there that you paid for, and then it's just going to bounce around in the truck that, in conjunction with the fact that it goes into this tube, is going to protect. It like we talked about, but the flux right, moisture, hidden, involved, exactly and also not bouncing around.
The other thing that I like about it is that a big mistake that a lot of guys make when they're handling these things, because a lot of them have these slide. Caps is the the other kind of hard to get off, and then they end up. Dropping the rod and then the flux breaks off, whereas with this it's a twist motion, I absolutely love that yeah, I hate when my rubber stoppers get lost on any of the other brands out there and they all yeah. So that's a really really nice feature to these all of their tubes.
I really like that and - and you know anytime you're gon na work with anything. That's in a similar metal say you burn through the copper plating on a compressor which happens a lot of way too much in the field, or you show up on a compressor that has the copper plating burned through. You definitely want to go to a flux. Coated 56 % rod like this from solder oiled. So that way you can actually get a good seal on it. You're gon na see that flux flow out. A lot of guys ask how you use it. You use it just like you would a five or a 15 % rod.
You're gon na see the flux flow and say yeah. I've tried with steel a couple times, then the cherry-red part of that getting that steel, chair, --, red or work. Oh, it's very, very important. Steel has different thermal properties than copper.
You know so it can absorb more heat, it's a little different. But what I tend to say to people is you got to heat up both metals. I mean you definitely do, but you as long as you concentrate that heat on the steel get the steel, the right temperature, you're gon na see that copper get to the right temperature and you want to be more concerned about not burning through that copper. That's what you want to make sure the whatever material has the lower melting point is the one you got to be really careful with to make sure you don't burn through this flux.
Coated rod is great to have on the truck a lot of Tech's. Don't have it on the truck right now, which is one of the big benefits of this kit. Is that now you've got a couple of these rods. So if you run into that circumstance now, you've got the rod.
You can use you're in a commercial application. It's dirty you're, doing brass to copper, or you want to make sure you're gon na get it right, the first time on a TXV or reversing valve or whatever. This is an absolutely fantastic product to use, and it's great that it's in the kit. Alright, now we're gon na talk about the two really differentiated products.
Cuz, these you know, you've probably all seen these before, but these are definitely different products. I'm gon na refer you to my alloy, solve video on how to use alloy salt to patch aluminum to see exactly how it's done. The first thing, when you guys see this aluminum kit, they say. Ah it's got flux.
You know I would prefer yeah I want. I want a rod that I don't have to use flux. Here's the thing this helps you work with dirtier aluminum, which, let's be frank, when we're in the field patching a coil patching a Rob out of you, men, whatever it's usually not pretty, and if you got to work on a microchannel condenser. For example, we have a video of that where we had to go in in the field, it was actually a real circumstance on a refrigeration job.
We had a patch or micro Channel, it was a mess. I mean the thing was rusty, corroded all that kind of stuff having this flux really helps you work on that dirty aluminum and it's gon na get in there a lot better. The other thing is is that this rod is, in that 600 degree range, which is a much safer range for working than getting up near a thousand, which is what a lot of the other products require. Yeah you're much closer to the melting temperature of that aluminum and a lot of guys will say: hey I've used it. It works great. I don't know the problem. Is it really depends on the thickness of the aluminum right so like you're, not gon na. Take your typical most of your flux-cored rods out there and work easily on an aluminum.
Can it's gon na be tough to do, whereas with this I can do it no problem when you're working on a coil, a lot of these coils have rifled tubing and they're. Really soft like, if you take an all and try to punch through it, I mean it'll just go right through this is where this product comes in, really really handy. I always told you I, like the flux, cored rods more than anything, and the only reason I never like the external flux version of the alloy saw with the straight aluminum rod. Is it kept dumping up on the hole mm-hmm? And I watched your video a couple times after you did it, and what I found was the one thing I wasn't doing was making sure that the hole cleared up after the flux is put on there right, because that's how you need to put on that's how It knew that the the rod was able to disperse over there right a lot better and it floats so much better.
I didn't have that gulping problem anymore. So do you advise everybody to just go check out that here's the thing it's easy to do once you know how to do it? It's initially, if you're trying to use the same technique that you would use on a typical flux, cored rod or definitely under 15 % silver solder. It is not the same technique. It is not the same technique, but the great thing with this - and this is what I love about it cuz I've tested it strength and I've taken the stuff used it on some aluminum plating and then hit it with a scratch awl with a punch with other Things I hit it with this guy right here, so this this is a.
This is a big boy, and I hit a big old patch of this stuff with it, and it did not. Even it did not even give me put just a little tiny dent in it. This stuff is a really really hard and strong patch, whereas other Sauter's often are more used to pull into a joint. This is a great product were patching, a rub out, which is more what we run into you know when I'm wanting to patch a coil, I'm not wanting to cut out a whole section of coil put in a new piece of tubing, I'd be so invasive.
I would destroy the thing I'm wanting to just get in there fix leak get out, and this is a great way of doing that. So it really truly. Is I mean it really? Truly? Is my favorite aluminum product I've ever worked with and I'll also tell you another story. I did a test where I took some aluminum plates and I tried some competitive products out there that a lot of people like that flow, real nice and look real pretty, and I tried to solder together, two plates of aluminum using that product and then tried to Pull it apart that other product, just in the process of cooling it cracked all apart yeah, just because it's it's really not it's more designed to draw into the joint. No, it's a flux, core Roger flux, core draw different brand, I'm not going to name anything, but let me test that I did and it just it just cracked all the bits just in the process of cooling it, whereas this stuff, I mean it really really held. There's also another product that they made call called alloy braze. It has a flux core. It's a similar product, a little higher temperature that works great for thicker aluminum.
I still am NOT going to recommend that product over this when it comes to day in and day out, you know patching of robots and lease and coils right right exactly as far as the technique goes look check out the video that I already did on that Hvac School Channel, finally, the coolest product that I've messed with in ever and soldering and brazing is this Alka prays and I want you to get a good close-up view of this. So this has flux right on the inside of the channel, so you can actually see the flux. There's a little channel cutting this rod. The rod is very flexible and there's a flux put into this rod.
It is a non corrosive flux, so you don't have to clean it off. I still suggest cleaning it up in most case, it just makes it look nice, but but you don't have to it's not corrosive and all you do in order to use this product. Is you place it with the flux side down on the heated material? Just like you would in most other materials, you start to heat it, and you kind of use that to test that flux is gon na run out. You're gon na see it run out and now you're ready to apply the rod.
It's so simple and so beautiful to use it's question ever but uh, I'm not sure if you even said this, but the flux should be facing towards the to flux, down yeah yeah, no, it's common sense, but it and it'll it'll work. Otherwise. But what's gon na tend to happen is: is that now the metal is gon na start to try to melt on you before the flux, and you want the flux to coat whatever you're working on. You know, that's what you want that to happen.
First now the application is this works on aluminum, it works on copper and it works on copper to aluminum, which is the one of the main applications of it. The other thing with this rod - that's great, is that if you're working on copper, that's very near aluminum, you can't use a typical 15-percent rod or a 56 % rod, because by the time you get that copper hot enough to melt the rod. You're gon na melt. The aluminum right so, if you're working on copper, that's very close to aluminum a couple inches away from aluminum, and it's like you can't even get in to keep it cool.
That's where this is going to be an excellent product, there's a lot of applications for it. Some guys are gon na find that they like it better than using the alloy saw, and I'm gon na tell you be careful with that. This product is not the same product, as I always saw it flows really nicely. It looks really nice, but it's not going to have, in my experience, quite the strength that you're gon na see without I saw it, whereas without I saw I would feel comfortable with it in almost every application, where you're gon na patch aluminum, with this use it. When you need to use it when there's copper and aluminum together or other dissimilar metals that are nearby, that you have the potential of damaging when you're heating, the copper, that's a that's a nice really nice solder to use - and once you use this you're gon na, Be like blown away because it's so easy to use text in the field can grab this use it for the first time and be like wow. This is easy. You know. Okay, let's say I was out in the field and I decide to use some of the alloy saw and I put some of the flux on there.
It just doesn't work out like I thought it would. I didn't even seal up the hole, but I still have some gump the flux around that hole. Do I have to clean that off before I go and try new use another rod? Will it not stick so cuz? The flux is on there. So what I would suggest doing it, because not all fluxes are equal.
The flux, that's in this al cop race is not the same flux that's used with how a saw so, if you're gon na transition between any type of metals, you want to clean it up. Really well before you go to the next kind I mean and what we suggest using you get the little brush here, which is great. You can also use one of the brushes that go on the drill. We got a little cut brush, we use or a wheel brush.
You can either use brass, brushes or stainless steel, get it now and cleaned up, and then that makes it really easy. It's also a good idea, any any of these products that you're using it's good idea to have a little cup of water by you, and so that way you can kind of clean it up when you're done, you want to let it cool. Naturally, though, you don't want to go in with the wet rag and cool it, because that does stress it. These are still going to work in most cases, but you don't want to do that.
It's gon na put little stress fractures in and it's going to be less likely to hold up with this. If you're in the grass it's gon na be perfect. If you're sitting on concrete, it's kept a little nub here, so that pepper, I won't sit as well, but if yeah most cases or shouldn't say most but a lot of cases working on the grass, that's a great little cup that you can use for that. So that's it! This is the multi kit from solder weld comes with either the 5 percent or the 15 percent versions.
The rest of them are all the same. They tried to kind of match the quantities to how often you use them. You can reorder the particular tubes to go in it as you need them. So if anybody wants to get these into their supply house that they buy from today, just reach out to me at Sal at product by pros.com or you can go on our website. Www.Irs.Gov and there's a form to fill out on there, it'll go straight to me on my email and I'll work with that particular distributor to get you guys set up. Thank you Hey. Thank you all. I think Sal did great he's a little nervous, but I think it worked out alright, thanks for watching we'll talk to you next time.
You guys are very knowledgeable thank you very much for the knowledge kudos
Doesn’t matter what it looks like, it matters if it doesn’t leak and holds.
Web site not working
I found this video to be very informative with regards to the use of a lot more equipment with aluminum in them and aluminum to copper joints.
Hi it's pinkas
I would like to know what should I use I'm trying to braze copper to stainless steel
Nice job and video
U want it red just don't deform it or worse blow it out, the high heat is why we use oxy/acetyl and 15 so broadly in HVAC/R because we ain't out here sanding, cleaning, fluxing, flux that…. plus the heat is how u get the silver to mercurize and suck in the joint…. basically u want that rod to melt like an ice cube would almost…. so so so, easy to braze man….so easy….
Do u have a Amazon link?
56% silver alloy is not mandatory to join dissimilar metals. 35% silver alloy is enough
hey there hvac world but does anyone know if 15%has a shelf life or if kept out for a certain time will ruin the integrity of the rod Service area Kanata??
I have a small crack in the liquid line at the bend just above the compressor. tight spot, wondering if I should use 15% or higher and also a jewelers torch so I can avoid over heating / damaging the compressor? Did this happen because the 3 compressor anchor bolts were tightened down too much causing too much vibration on the liquid line.
I got one of those solderweld kits coming in, pretty pump to use it have seen/heard nothing but solid raves on there products specially from akhvac. I really like the aluminum rods microchannels on new equipment now, best start to get the hang of it when the time comes to repair.
Can you do a video of a conversion from a ecm to a standard blower motor?
Stop defending "only two rods in pack" haaa
Your typical 5% solder has a tensile strength of 14,000 psi. Are you in Ottawa ?
Don't be nervous Sal we all tech love new stuff