This was a service call on a water leak coming from a Carrier RTU unit. I found that the p-trap was clogged but looking at the big picture I decided to address why the trap was getting clogged.
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So today's service call is on a water leak coming from the AC unit on the roof, so check it out. It's not leaking right now, but they said over the weekend. It was looking pretty good in their bar area, so keep going on and check all the usual suspects. I can already tell you that I don't like how close that p-trap is on that drain and that would cause stuff to come up that p-trap, really quick but don't know if that's the cause so we'll see.

So I went ahead and pulled the filters out. The evaporator doesn't look too dirty and the drain pan is not full of water. That's dry, the ducts, it's kind of hard to show on the camera, but I can see down into the ducts and they don't look like they're wet anymore. No, they were wet at one point, but yeah, nothing, no water down there so we'll see so we're gon na go through everything and check everything out.

We'll start with just the basics. Checking the belt see if there's anything funky there then we'll fill up the drain. Pan with some water and see if we have a slow drain or something don't see, any problem with the belt, it's nice and snug, no unusual wear looks like it's good holy looks fairly new. It's a problem with that and their blower wheels dusty.

But it's not horrible, so I don't see a problem with that. So far, we're looking good, so I'm gon na have to dig into that dream. Here's something that I you know you guys want to watch for we're seeing a dry drain pan right. So there's not a problem there, but your filters are a great indicator of a lot of things and if you look at this filter right now, just visually you can tell that it has gotten wet.

Okay. The whole filter is warped. It's dry now, but it's warped. If you run your fingers across it, it's got ripples in it.

Okay. Now, let's keep looking at all the filters again same thing on this one. I don't know how well it comes through, but you can see the water. You know I, like you, can see right there same thing: it's warped okay! So let's keep going let's find out if it's all the filters or just the bottom, and this filter is the same same thing here.

So all four filters have gotten wet, and what that indicates to me is is that we had a nice step, evaporator coil. Now it's not iced up right now, we're gon na go through the system, we're still gon na check the drain and everything, but again, looking at the big picture investigating everything just looking at those filters. This is a really good indication that this was an ice step. Evaporator coil and it thought itself.

Maybe I don't know something was going on there, so we will keep checking everything out so the unit does have a slow journey. I filled up the drain pan with water and it's just sitting there. I still don't know what caused the filters to be wet, so we'll look into that in a minute, but but yeah the dream is very, very slow. So it's just sitting there with water over here, it's just sitting in there.

So there's something going on there. That is all that I'm getting out of that dream and through that pea trap right now. So usually, if you we go breaking it free right now, so the chunks coming out, so we've just got to plug that p-trap, we'll clear everything and I'm gon na go and read you that p-trap. So I'm currently mocking up a new drain.
I haven't soldered anything on yet I just want to point out a few key functions number one. I have two T's okay, this one right here is a vent. Okay. This allows the water to drain faster, essentially, okay and helps it so it doesn't get a vapor locked.

I guess you can call the word. I don't know if that's the right word, but basically by putting the vent on there, it helps the flow to flow better. Okay, now you see this one right here. This right here is a clean-out okay.

This vent can also be used as a clean-out, but it's important that this clean-out right here has to have a cap on it. Okay and the reason why it has to have a cap on it is because this drain is on the return air side of the AC unit and let's go ahead and step in here and I'll. Show you okay. So this is the return side of the unit and what's happening is the blower motor is pulling the air through this section? Okay, so what happens is? Is we create a negative air pressure in this whole cavity right here? If I put a manometer on here and close this panel up, it would be under a negative air pressure and what happens when we have a negative air pressure? Is you have to have a p-trap on your drain line? Because if you don't, the unit itself will actually the negative air pressure will actually prevents the drain from draining okay, because that negative air pressure will actually suck air through this drain through here into there.

And then the water will just sit on the other side and just ripple okay, and it won't let the water come out, it's very interesting and then what would happen is you would get a call of a water leak and you go in there and then, when You shut the AC off all the sudden whoosh. All the water would start draining out of the unit. So I'm gon na put a riser on here with the cap and we're gon na leave it unsoldered and that's just for when people are doing PM's, they can come through and blow this p-trap out. Okay, now it's important that we put some kind of a disconnect right here.

I happen to have a union, but before previous there was just a coupling right there, which is also fine. It's a common practice of ours to take a coupling and just put electrical tape on each side, and that indicates to the next guy that this is a loose fitting and you could take it off to clean out the drain. Okay, but luckily I have a union. So I'm gon na go to put a union right here and eliminate that problem.

Now, sometimes I like to put a vent right here too or a clean-out. I don't happen to have one right now, so I'm not gon na be able to do it on this. One, but because this is a one inch to 3/4 I'll go look at my band, but I don't think I do about. Sometimes I like to put a clean-out here too, because then you'd be able to clean out the mainline.
You'd have a vent and you'd be able to clean out the p-trap, so the cool thing about this is is the theory is if this drain gets plugged up. You pull this cap off that I'm gon na have there and you just blow all the crap right out of the drain, because the water is gon na, take the path of least resistance, so it's gon na just blow right out of that trap. Okay, so I haven't soldered anything yet you know as usual, even when you're brazing on refrigeration, copper, cleanliness is your best friend. So I got to go in here and clean up.

All these fittings put some flux on them and then I'll solder them all together and then I'll go down to my van and get that riser four right here, but I just want to make sure you understand. The importance on this also applies to residential air conditioning split systems too, if your blower or I'm sorry, if your evaporator is on the negative air pressure side which a lot of times they're not, but you know, sometimes it can be. If your evaporators, you know on the negative air pressure side of the system, then you have to be. You have a p-trap on that now if it's on the positive air pressure side so most like closet units, you know they'll throw at least here in Southern California, on the resi side, they'll throw the evaporator on top of the furnace.

So it becomes positive pressure and you don't really have to worry about a p-trap when you have a positive pressure system, but I will preface by saying always read the manufacturer's instructions. Sometimes they might do some funky things. You got to be careful. Also.

You always have to be careful because sometimes on the older carrier units they had an internal p-trap on the inside of the strain pen and if you put another trap it would be double trapped and it wouldn't drain right. So you have to understand. I'm not gon na break this unit apart, but it's just a standard drain fan. There's no trap internally on the older units.

They would have a sticker right here that said trapped internally, but you know, as they got older, the sticker faded off, but it's always important to understand what you're doing and how you're doing it. So I'm looking at this in fixing this dream to eliminate this really really tight. You know Pietra, because all that junk is what came out of that dream, and this particular customer gets a regular preventative maintenance where we blow out these drains quite often why this trap is becoming a problem now, when this units been here for 10 years, I don't Know I still don't know that this is the only problem, but I do know that this trap was dirty, so I just took the opportunity to go ahead and replace the drain and then pipe it better. You know so that way we can, you know, maintain it better all right, so this is what we're coming up with.
I ended up finding the fittings that I needed to go ahead and finish this so now I have a full system, so I can take it off at the Union here. Take it off at the Union here that way. If I need to clean the evaporator drain, I can I can clean out the p-trap there's a cap on there. So that way we don't get the negative air pressure holding the water back.

Yes, so now it's just time to solder everything together. So another important thing that I want to point out that I make sure is that you make you want your vent to be lower than your drain, and the theory behind that is is if the main drain wants to ever plug up. You want it to come out of your vent and not back up into there so functionally the vent will still work the same if you ran a riser just as long as that one, but the problem is: is that if the drain was to plug up - and You didn't have this tee here. The water would back up into the unit.

Okay, sometimes the reason: why bring that up like this particular location they piped in like three ACS. So if we get a main drain, blockage it'll come up on the lowest AC drain and if I had how it was before just that ninety, then it would come up to ninety and then, if the original vent was higher than the AC, the top of the Vent it wasn't, but if the top of the vent was higher, then it would back up into the AC. So that's another important thing, so this is all done. It's nice and snug and tight.

So we can blow out the main drain. We can blow out the p-trap drop from the other way, and this right here is always going to be left loose, but remember because of the negative air pressure where the the drain pen is on the unit. It's on the return side. We have to keep this on here and we have to keep water inside that trap, that water is what's preventing the negative air from coming in through the drain and preventing the unit from draining okay, so there's always got to be water in the trap.

Another thing that a p-trap does this is on an RT. U unit, but another thing a P trap does. Is it helps to eliminate any odors that could potentially come back up through the drain, say, for instance, it's very rare that this is hard piped into a main sewer line? Okay, I doubt you'd see something like that. All the codes in the world prevent that, but sometimes it might be going down into a floor sink somewhere downstairs and there might not be a big enough air gap, and so, if that floor sink was to back up or something like that, you could get smells Coming in through the drain, so the water in your pee trap is gon na prevent those smells from coming up into there.

So that's an instance where it might be justified to put a p-trap on a unit that has a evaporator on the pause or the drain. Pan on the positive air side because of its draining into an unwanted place, where odors could come back up into that, you may want to into that so, okay, so I'm all finished up well, at least for today and here's my dilemma. This unit has got a smart house and a smart. It has like a cheesy energy management system, these Bay web thermostats, so they're Internet, controlled thermostats, and I have no real control over them.
They're locked out customer housing password-protected, but the problem is: is that they've had this system here for three years and facilities? Long story short doesn't even know that this restaurant doesn't remember that this restaurant has this. So when I called to talk to facilities, they got to do some research, so there's no way to test the system. My theory is is that the thermostat is not shutting the unit off. The only thing this unit has going for it is that it does have a Honeywell, jade economizer and when it gets cool enough outside it's gon na open the outdoor air dampers and shut the compressors off, but yeah, so we're it's kind of a dilemma.

I really can't go any further until the customer gets me access to their system, so that's kind of where we're at so. I know I mean I could shut the unit off, but I just worried that it was freezing up because, like I said I showed you guys the thermostat, I mean the filters and the filters were nice and you know you could tell watermarks but other than that Refrigerant pressures are running great, you know so everything's good, so we're just gon na have to follow back with this one all right, so I went back out and followed up with a customer. A couple days later, everything was still going good, no other problems, no other water leaks. The facilities department finally got me access to their Bay web dashboard, so I can actually log in and I was able to log in turn the unit off and verify that the actual thermostat module was turning the unit off and it was so at this point.

We're just gon na - or I just told the customer just to keep an eye on it and we'll see if we have any other issues. It's a good thing that I ran into this because now I actually have access to that Bay. Web dashboard, which I do have to say to I'm, really not a fan of the Bay web dashboard - it's not very user friendly and it's very confusing. But that's another thing: hey guys, really appreciate you guys taking the time to watch my videos, please consider subscribing to my channel, give me a thumbs up.

Leave me. Some comments also subscribe to the other channels that are popped up around me right now. Those guys got some great content, so let's spread the love and check out their stuff too. Okay, that's pretty much it and I will see you guys on the next one: okay,.


45 thoughts on “Carrier rtu water leak”
  1. Avataaar/Circle Created with python_avatars Sammy says:

    Keep your eye on that bottom drain pan plug. Obviously this is not the case right now, but Carrier doesn't dope that plug and every so often becomes an issue, and can be a pain to fix.

  2. Avataaar/Circle Created with python_avatars Nyckolaus Jan Wellem says:

    Great video! But did you ever discern what caused the leak onto the air filters? I have a residential carrier unit doing the same. I cleaned out the P trap but water just drips down onto the air filter without reaching the drain pan. A mess on the closet floor.

  3. Avataaar/Circle Created with python_avatars RSTC says:

    Hi, i'm having a similar issue, i had a 35 year old carrier package unit that was been leaking every time it rained, water will leak to the return inside the house.. i had 2 different opinions on what could be the problem.. first tech said that the drain pan is very rusted.. and the water could be going from there, we sprayed water with the hose through the fan opening and it started leaking inside immediately.. second tech suggested that the way the unit was not properly installed and not leveled correctly.. i ended up replacing the unit with a new 2.5 ton Grandaire by Carrier, and to my surprise.. today after a hard 2 hours rain, it starter leaking again.. any idea what else it could be? any suggestions? Any help will be greatly appreciated.

  4. Avataaar/Circle Created with python_avatars SuperKomet says:

    It's common for you guys in the US to use 3/4 pipe for run the drain on these machines? I'm in italy and most of the buildings with chillers or heat pumps use 1''-1/4 or even 1''-1/2 for the drains. This was originally to deal with ice during low outside temps but it prevents clogged drains due dirts too. Btw, it's just a curiosity of mine. Thanks for all these videos!

  5. Avataaar/Circle Created with python_avatars xelaju8 says:

    Nice video. Thank you.

  6. Avataaar/Circle Created with python_avatars Jason Murawski says:

    What circumstances would require a new unit? I’ve seen you fix 20 year old units, and new units, is it just when it gets to the point that it’s falling apart that you replace it?

  7. Avataaar/Circle Created with python_avatars Claude Hayden says:

    And if Bayweb gets hacked all sorts of havoc could be created. But no worries, Corporations today have the highest levels of network security and are worried about your data…. Service area Ottawa??

  8. Avataaar/Circle Created with python_avatars Mario Bryant says:

    That’s amazing- went into full detail on the service call- leaks, you never know and you have to look at everything. It’s a step by step process.

  9. Avataaar/Circle Created with python_avatars Ronald Zeigler says:

    Went and checked the drained on my house ok

  10. Avataaar/Circle Created with python_avatars G POWER DRAGON says:

    Funny fact dat Big heavy duty AC unit Das have Energy Star on you're kidding they're all the same right except for Mitsubishi they have modulated compressor control Pump they can run at 10% speed all the way to 100% normally is Just a on off relay

  11. Avataaar/Circle Created with python_avatars Ramon Rodriguez says:

    I have the same problems with the Trane unit the water coming all over the drain , look like coming from the coil and going down to the return. I floch the drain,p trap clean the drain pan and the water still coming out the drain pan I don’t now from where the water coming from.? Can you give me a idea thank you🎼🎶🎺🌅

  12. Avataaar/Circle Created with python_avatars Jeremy Clauser says:

    Typical California code. Are you in Orleans ?

  13. Avataaar/Circle Created with python_avatars sam cummings says:

    Why do you run condensate in copper especially for a RTU (1. And why does it drain back into the space (2. PVC easy trap (or preformed trap) with a slip 90 and an adapter. Let it run back on the roof. So long as the PM's includes clearing traps and priming traps. Saves time and unnecessary calls. Awesome video though. Keep up the good work.

  14. Avataaar/Circle Created with python_avatars Tom Carroll says:

    Do you have a formula on sizing that Trap
    Do you have any health tips from working on a roof at a110 degrees then going into a freezer then back to the roof again, must be hard on the body

  15. Avataaar/Circle Created with python_avatars Fernando Garnica says:

    Good teaching, thank you for taking the time to make this videos they’re very helpful 👍

  16. Avataaar/Circle Created with python_avatars John Sharkey says:

    throw a tstat down the return!

  17. Avataaar/Circle Created with python_avatars knockitofff says:

    I break balls but i have to say as I watch your videos, you think like I do, so I.m sure that you're a pretty damn good tech, well done! Enjoying your stuff!

  18. Avataaar/Circle Created with python_avatars stv z says:

    It must be a code thing to run the drain in copper and thru the roof. Here in Ohio a 3/4 PVC male pipe thread coupling, a street 90 and a p trap. Done. Let it drain on the roof. No glue either. That p trap could of been cleaned on the pm. I can only imagine what you billed that customer for all those copper fittings and labor. Anyways good videos. You should make a video where you open a panel and about 30 wasps come at you. Happens to me too often

  19. Avataaar/Circle Created with python_avatars Hola! JMG Refrigeration says:

    You need a P-trap on the positive side to Or else you will be pushing air out your drain pan through your condensate line.

  20. Avataaar/Circle Created with python_avatars Antonio.RicanCubanKing says:

    Love your videos brother

  21. Avataaar/Circle Created with python_avatars Alexander Brockus says:

    Thanks for the good recommendations on drain piping. I've always put clean out stubs on top of my traps, but never considered the two vents that you put there. I like that idea and I think I'll use that in the future.

  22. Avataaar/Circle Created with python_avatars Kevin Oscal says:

    What does rtu stands for bud?

  23. Avataaar/Circle Created with python_avatars robert chavez says:

    keep on rocking bro your are on point looking at the bigger pic. I`ve been an installer all my life and never got into the service side troubleshoot until about a year and a half ago and believe your site really motivates me and im still learning. thanks. Are you in Kanata ?

  24. Avataaar/Circle Created with python_avatars George Cicairos says:

    Well that unit either ran all night, or was set below 68 degrees, maybe both. You know that, your an experienced tech. Sometimes I would get a call for water dripping downstairs from an up flow down flow unit, and I would go up on the roof to find all the copper had been stolen. In that case I would just replace it with PVC, if it went to a roof top drain.

  25. Avataaar/Circle Created with python_avatars Achronic Deth says:

    having openings on the pee trap is why it gets dirt they do make a filtered cap to place on the openings of those to they don't just fill with dirt

  26. Avataaar/Circle Created with python_avatars LJ Little J says:

    Gravity siphoning. This is critical on small vinyl tubing on ductless split systems, more critical or you may overheat that small pump and lose its prime. Most installers don't understand how it works. 1/2 -3/4 copper has really no with siphoning issues due to size. If you have an indoor unit higher than drain outlet, then read instructions carefully. Are you in Barrhaven ?

  27. Avataaar/Circle Created with python_avatars LJ Little J says:

    Splits-ville in northern climates, use less of a catch in colder states.

  28. Avataaar/Circle Created with python_avatars RJ_Make says:

    The only thing I do differently is either washing out the trap (if removable) OR using a brush If I can get it through the 90's.. I have found blowing out drains doesn't always clear all the sludge out of the trap. Your trap design is EXACTLY how I think it should be done. It allows you to actually clean the trap.

  29. Avataaar/Circle Created with python_avatars EFD620G says:

    Why such a huge trap. You only need to create a seal. Using 45 deg els tends to flush the drip rather than hold it Are you in Nepean ?

  30. Avataaar/Circle Created with python_avatars Jacob Murphy says:

    Love your work, quality videos that are to the point and informative.
    Youtube keeps recommending other channels but they simply don't compare to yours.

  31. Avataaar/Circle Created with python_avatars david1700000 says:

    watch your videos is never feel like to waste my time, it is real helpful, thanks!

  32. Avataaar/Circle Created with python_avatars ACtech Formally yo mama says:

    One of my customers did mass mailings. The paper dust was unbelievable. Every pipe conduit drain line every thing had a point of paper dust. This dust would fill the evaporators and water would get sucked out of the drain. I had to pressure wash the twice a year. The smell was bad. Like an indoor hippo exhibit. BAD lol Service area Orleans??

  33. Avataaar/Circle Created with python_avatars mark smith says:

    I like the video's as it show the abnormal thing's u come across when called out to units that hasn't been serviced in year's iknow from when you buy a business the previous owner's don't keep up with regular services to keep break downs to a minimum which in the long run will cost double or more to fix.

  34. Avataaar/Circle Created with python_avatars Rod Graff says:

    I saw your comment on the tweeker. It’s a real problem here in Santa Cruz, with all the meth heads. We had just installed tons of new copper condensate lines, some up to 1 1/2” dia. All leading long distances to roof drains. We got a call several weeks later about water leaking into the building. We went up on the roof to find all of the copper gone.

  35. Avataaar/Circle Created with python_avatars Rod Graff says:

    I like watching your shows. Your a very thorough tech. Something I like to instill in my students.

  36. Avataaar/Circle Created with python_avatars Rod Graff says:

    Instead of putting that clean out T with loose cap before the trap, why don’t you replace the last 90 on the trap with a T, with a female adaptor and plug for a cleanout right at the bottom of the trap? Someone will eventually leave the cap off of your cleanout, and cause a flood. We always installed a union right at the unit for easier servicing also. Good job on constructing a proper trap.

  37. Avataaar/Circle Created with python_avatars Israel Miller says:

    Is it weird that condensation line is copper, maybe it's code?

  38. Avataaar/Circle Created with python_avatars mynameisray says:

    The amount of stuff you have to know for HVAC repair.. wow. Service area Barrhaven??

  39. Avataaar/Circle Created with python_avatars Aquade says:

    I dont know how I got here. Cant say I was interested in hvac systems before but you're a really good content creator and technician it seems. Wish you were my repair man, guys around here are hacks

  40. Avataaar/Circle Created with python_avatars Art Houston says:

    This shows how municipalities can create HVAC problems. There is no good reason for them to require condensate to be piped into the building. While copper is a great biocide, due to the copper ions, it can still get clogged with organic matter, and a non-glued trap made of PVC is always the best approach when the AHJ allows you to do it. In areas where condensate water can frieze overnight, the fittings just get pushed apart rather than bursting due to the ice forming in the fittings.

    This would have been a 30 second call, pulling the slip fit trap apart and cleaning it, and no expensive copper fittings to boot. While EMS can make us a lot of money when comm goes down or store complaints arise from the absurd setpoints, it still stands for Everyone Must Suffer. Service area Nepean??

  41. Avataaar/Circle Created with python_avatars HrdWorkin says:

    Great videos. One other cause I have found is dirty or WET filters. Once a filter gets wet the dirt turns to mud (a solid mass) and the negative air pressure keeps ALL the water inside the unit until it runs over the sides of the pan. Keep up the great teachings

  42. Avataaar/Circle Created with python_avatars Clark Breen says:

    We usually use pvc instead

  43. Avataaar/Circle Created with python_avatars Sterling Archer says:

    Thank you so much for the video and taking requests into consideration, brilliant work , sir !
    Unfortunately I'm not able to follow the live streams because of the time difference, but I watch them afterwards in replay.
    Thanks again, mate.
    Cheers !

  44. Avataaar/Circle Created with python_avatars Hola! Elias says:

    Exactly right.. The PTrap acts as a plug prevents air locks and stench and icing up…. If you have an air lock where water drifts in the pan it will ice up the coil and splash around as the fan is working. I remember i got a mate of mine close the panel while i was inside the return air and i could see air lock before the drain outlet and water was filling up but splashing around because i was feeling it like trickles of rain. It freezes on the coil eventually water molecules will freeze when hits coil.

  45. Avataaar/Circle Created with python_avatars Hola! Elias says:

    Good job mate!!! Great video

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