In this video we talk about transformers, how they are rated, how to wire a multi-tap transformer and some things to watch out for. Hosted by Bryan Orr.
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Hey I wanted to do this. Quick video on transformers transformers are something that we have to work with every day in air-conditioning equipment. There's a couple things I want to show you a couple things that will save you. Some, hopefully save you some heartache.

So I've got a transformer right here. This is a typical 40v, a transformer that you're gon na see in a lot of different pieces of air-conditioning equipment. This one is a multi-tap primary transformer, which just means that you can connect this primary. The input on the transformer to several different voltages, and if you look here on top, you can see for TV, a 50 or 60 Hertz with primary 120 volts, 208 or 240.

It says primary common is white, which means you always use white on the primary use. Black for 120 volts red for 208 and orange for 240 volts and the secondary is 24 volts, red and green. So what that means is for your secondary you're always going to use these to this. This transformer is only good for a single secondary voltage, 24 volts and then on your input side, your primary is what they call it.

That's what we call the input side on a transformer. That's where you would connect your white as one side and then you would choose one of these three colors, depending on if your 120 volts. That would be your black if your 208 volts, that would be your red and then, if your 240 volts that'd be your orange. Now these come in a lot of different configurations.

Some of them don't use wires, separate wires. They actually just have separate pins in them. On the primary, the one thing - and the first thing that I want you to know, is that you're only going to use the white and one other color you do not want to take the other two and then jumper them together. Obviously you need to cut them.

Cap them with a wire nut individually from one another rather than connecting them together. If you connect them together now you are shunting the primary of the transformer and you are going to burn it up. I've done that before so learn from my mistakes. What does it transformer do? A transformer is designed to change a voltage either step up or step down a step up.

Transformer takes a primary that is of a lower voltage and then the secondary goes up in voltage or step-down, where the primary of a higher voltage and it goes down to a lower voltage, which is what we have right here. This is a step-down transformer. If I was going to use this in a tip, gasps furnace, then it would be 120 volts, step down to 24 volts and a typical residential air handler would be 240 volts step down to 24 volts. The way this works is actually very simple.

There's two sets of windings in here. I actually did a separate video where I taught one apart, but you have to separate windings in here and depending on the number of raps it steps down, based on the number of raps primary to secondary. So, in the case of this one, if I was going from 120 volts down to 24 - that's five times less, so it has five times fewer raps on the secondary of wire than there would be on the primary side if 240 down to 24 that's ten times So 10 times more raps on the primary raps of wire on the inside of this transformer, then there is on the secondary. But what I wanted to talk about most of all is this rating.
On the transformer, this rating of VA, the VA rating stands for volt amps. I did a podcast on this as well short podcast episode, volt amps means volts times amps. So if you have a 40 V, a transformer like this one is that means 40 volts times amps. If it's a 24 volt primary, then you take 40.

You divide it by 24, 40 divided by 24 equals one point, six six right right in there, and so that means that the secondary of this transformer can handle one point: six, six amps at 24, volts 24 volts times. One point: six six equals forty VA. So, when you're, looking at how many loads, how many think different things this this transformer can power, you have to take that into account. How much amp draw is there going to be and for a typical air-conditioning system? This would be enough to power your you know.

Contactor coil, maybe you're, reversing valve it's a heat pump, your blue or relay just your control side, but using this one factory, transformer to also energize, say a UV light or other indoor, air quality products, or maybe say a zoning panel with damper actuators. Those sorts of things is probably not going to work. You're, probably gon na either have to upsize the factory transformer to a larger size. A 60 or 75 VA or add a second transformer to just power.

Those secondary devices, which is another popular thing that that people will do a couple things to know here, is that when you add a secondary transformer, you are adding additional load to the power, that's coming into the air handler or furnace, and so you have to think About that, when you're dealing with wire sizing, because now you are adding additional load to the system, but the main thing that I wanted to point out here is that VA may seem very much like wattage and they are very similar in fact, VA and wattage are The same number, if you have a power factor of one and power factor, just means how efficiently are the loads using the power anytime, we do not have a unity power factor which that's a power factor of one anytime. You have a number lower than that. Your VA will be higher than your wattage, meaning your VA usage will be higher than your wattage. We're talk about wattage versus VA, transformers tend to be sized in VA, because that's the total amount that they can handle, whereas your wattage may actually be slightly lower than that, depending on your power factor, you still have to take into account your volts times amps, which Is very simple to do all you do.

Is you just measure your voltage with a voltmeter? You measure your amperes with an amp clamp or an in series. Amp measurement. You multiply the two together, that's your VA and you just got to make sure not to go over the VA rating of your transformer yeah. No problem at that point which again in the field you can do this measurement run your different loads run.
Your blower run your heat run. Your air conditioning run your reversing valve if you're in air-conditioning mode and a heat pump, take those amperages multiply times the voltage and make sure that you're below the VA rating, if you're gon na add in additional loads, you have to do that same calculation. The VA rating is obviously rated at the voltage of the secondary side, so whatever the secondary side voltage is that's what you have to account for so that's it. It's actually quite simple.

Another interesting thing to do sometime is to measure your amperage on your secondary and your primary on a system that's running and what you're gon na notice, if it's a 24 volt step-down transformer like this for 240 down to 24 and let's say you're, reading one amp On the secondary you're, going to read one tenth as many amps on the primary because you have 10 times higher voltage. So as an example, if you're drawing one amp on the secondary, so I've got my clamp around the secondary red wire here with the thing running. One ampere, then, when I read on the primary put clamp here, I'm going to only read point one amp, because 0.1 times 10 equals one. If it was a 120 volt, so say it was a gas furnace.

Then it would be five times as much or five or five times divisor, so it'd be 0.2 on the primary and then 0.1 or one on the secondary. If it's a gas furnace and so now we're using black and white for 120 volts, we could put our clamp over either one of these wires and you would see that it's a five-time divisor instead of ten times. So if we have one amp on the secondary, then we would have 0.2 amps on the primary. Because again as that voltage decreases, the amperage increases.

That's just a basic function of Watts law, because, if we're keeping, if the watts are equal on both sides - or in this case more accurately, the VA, then, as we increase or decrease the voltage, we're going to change the amperage as well, which is why, with the Higher voltage, we see a lower amperage with the lower voltage. We see a higher amperage, which is why have you ever done? Anything like a car stereo, where you're dealing with 12 volts, lower voltage and you've got a 2000 watt. Amp you've noticed that you have to use enormous wire because at that lower voltage you have much higher amperage in order to drive the same wattage. Overall, some interesting things transformers are always about rated in V, a that's volt amps, and you have to make sure that you don't overload them.

Make sure that you don't connect two of the primary elites together and make sure that you're using the correct voltage a common mistake, that's made with these is people will take equipment, that's either 240 or 208. They'll put it on a 208 power supply and they won't retaliate. So you have to make sure that your primary setup for the correct voltage in order to get the correct, secondary voltage coming out the other side of it. Hopefully, you found that helpful.
We will talk to you again soon.

34 thoughts on “Transformer facts”
  1. Avataaar/Circle Created with python_avatars ChrisChrisKris1000 says:

    Well done sir. I know a lot of techs will add a 3 amp fuse in-line of the red 24 volt side of a 40va transformer to protect it from a t-stat wire short coming back and smoking the transformer. Of course if you have a built in fuse for your transformer you donโ€™t have to do this lol

  2. Avataaar/Circle Created with python_avatars Charles Vane says:

    Thanks buddy. That was explained really well. You are another person proving the best teachers are now found on YouTube and not in schools.

  3. Avataaar/Circle Created with python_avatars adnan majeed says:

    I was working on 230VAC to 24VAC transformer.
    The voltage between 24VAC terminal and 0V terminal at secondary side is fine.
    But the voltage between 24vac terminal and any other external ground is around 240 volt.
    Why is it so? Do I need to earth the secondary side of transformer?

  4. Avataaar/Circle Created with python_avatars GoodISnipr S says:

    I am seeing a sharp increase in failed transformers in devices in my wide area.
    What causes the transformers to fail, without blowing the main device fuse?

    My multimeter reads a varying voltage from 111 to 118 volts from mains.
    Is our power company in southeast Ontario Canada not providing reliable enough power?
    If they fluctuate Hz too much, would that cause this?
    My multimeter doesn't measure frequency.

  5. Avataaar/Circle Created with python_avatars Matthew Summers says:

    Is there any way I can buy your videos or put them on DVDs I work in a prison and canโ€™t bring in a phone and canโ€™t go to youtube on a government computer

  6. Avataaar/Circle Created with python_avatars Lil says:

    So my HVAC is a heat pump and everything is running but not putting out cool air. My vapor copper line has a frost on it. Opened the blower unit and the transformer was humming and very hot. Found out the evaporator has frozen. So, is this transformer need to be replaced?? Anybody can answer this question, I would really appreciate it.

  7. Avataaar/Circle Created with python_avatars Frank Ortolano says:

    They come from Cybertron Are you in Orleans ?

  8. Avataaar/Circle Created with python_avatars Marlon R says:

    You spoke to fast ,no pause I didn't get it ๐Ÿคฃ๐Ÿคฃ๐Ÿคฃ๐Ÿ‘Ž

  9. Avataaar/Circle Created with python_avatars Ian Hillman says:

    Is it possible to buy a transformer that will step down from 120 volts to 75 volts? I am refurbishing an old wall phone with a hand crank. The magneto produces about 70 to 80 volts to operate the solenoid to make the bells ring. I want to wire it up to my doorbell but the current doorbell transformer only produces about 24 volts. Not enough juice to ring the bells. Any help and advice would be so greatly appreciated. ๐Ÿป

  10. Avataaar/Circle Created with python_avatars Ace Mogany says:

    Your 2 fast

  11. Avataaar/Circle Created with python_avatars David says:

    If the transformer is wired incorrectly for 120 V on the primary lines when it should be 240 V, what would happen to the transformer? What would happen to the zone controller connected to the secondary wires? What would happen to the thermostat connected to the zone controller? Thanks.

  12. Avataaar/Circle Created with python_avatars Greg Mercil says:

    If I were to accidentally short both the secondary wires together, would that burn out the transformer?

  13. Avataaar/Circle Created with python_avatars Moin Shah says:

    Hi

  14. Avataaar/Circle Created with python_avatars CRL REALITY says:

    Good info, but to fast in showing illustration. Need to slow down when explaining the concept.

  15. Avataaar/Circle Created with python_avatars Dev says:

    You are a master in HVAC

  16. Avataaar/Circle Created with python_avatars Marriage Partners Ministry says:

    What about phasing two or more transformers.

  17. Avataaar/Circle Created with python_avatars shadow demon says:

    What about Hz do this matter. My transformer replacement everything matches minus the HZ my old one say 60hz and the one they sent says 50hz

  18. Avataaar/Circle Created with python_avatars Justin Beaty says:

    On a 120v furnace do you wire the white com from the transformer to the white or black line voltage from the electrical panel?

  19. Avataaar/Circle Created with python_avatars Eric Goldhammer says:

    Great content

  20. Avataaar/Circle Created with python_avatars Johnny G. says:

    Would you recommend adding a stand alone transformer for a basic 24 volt coil UV light and for a bipolar 2400, your response would be greatly appreciated. Service area Ottawa??

  21. Avataaar/Circle Created with python_avatars T&T Heating and Air LLC says:

    Great explanation of a transformer

  22. Avataaar/Circle Created with python_avatars Dan Matz says:

    I thought white is common like ground, so for 240 you use black and orange ?

  23. Avataaar/Circle Created with python_avatars Gary Winters says:

    75% of my service calls are never set to proper primary tap on commercial rtus..most equipment is tapped at 240volts and installed in a 208volt situation..which drops the secondary accordingly. I would get contactor chatter, or damper actuators failing to complete their travel, or even duct smoke detectors tripping..that is a pain due to some locations of installation. Are you in Kanata ?

  24. Avataaar/Circle Created with python_avatars Kendall Fitzgerald says:

    I totally understand everything you said,but could never explain it as fast as u did ,u r a boss teacher

  25. Avataaar/Circle Created with python_avatars EC Tofix says:

    Thanks Brian. I've always generalized by thinking of VA and wattage as synonymous without considering any inductive load. For MY applications, that's never been a problem. However, it's something else to consider.
    I've certainly used the VA rating when choosing to add a fuse to the circuit. I hate letting the smoke out of a perfectly good transformer when some hidden short in a control board blows it.
    That doesn't happen often, but it has.

  26. Avataaar/Circle Created with python_avatars MrMasoud911 says:

    Thanks for the video, it is very informative and simply explained Service area Barrhaven??

  27. Avataaar/Circle Created with python_avatars kenneth eldridge says:

    Awesome job

  28. Avataaar/Circle Created with python_avatars Mouse says:

    Please keep the videos coming…i don't mind looking at a blank screen and listening.

  29. Avataaar/Circle Created with python_avatars Jairo Molina says:

    V x A = Apparent Power – Total Power
    Watts = True Power
    V x A = Reactive Power which creates angle between apparent power and true power = power factor.

  30. Avataaar/Circle Created with python_avatars Hozer HVAC says:

    Ty Service area Kanata??

  31. Avataaar/Circle Created with python_avatars Tony McKay says:

    Didn't think or know about the wattage part. Thank you. Wattage seems like something techs could stand to think about more often.

  32. Avataaar/Circle Created with python_avatars Florida Man HVACR says:

    They are more than meets the eye

  33. Avataaar/Circle Created with python_avatars Running Coyote says:

    They should change the name to a producer or something. A transformer does not actually transform voltage. Are you in Nepean ?

  34. Avataaar/Circle Created with python_avatars Baltazar Romero says:

    Optimus prime is that you?

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