This was a service call on a walk in cooler that was at 60 degrees, the system had a bad low pressure control, I replaced the control and the system was back up and running.
For Optimizing my videos I use Tube Buddy
https://www.tubebuddy.com/HVACRVIDEOS
Please consider subscribing to my channel and turning on the notification bell by clicking this link https://goo.gl/H4Nvob
To support my channel please visit my patreon page here https://www.patreon.com/Hvacrvideos
Social Media
Facebook https://www.facebook.com/HVACR-Videos...
Instagram https://www.instagram.com/hvacrvideos/
For any inquiries please contact me at hvacrvideos @gmail.com
For Optimizing my videos I use Tube Buddy
https://www.tubebuddy.com/HVACRVIDEOS
Please consider subscribing to my channel and turning on the notification bell by clicking this link https://goo.gl/H4Nvob
To support my channel please visit my patreon page here https://www.patreon.com/Hvacrvideos
Social Media
Facebook https://www.facebook.com/HVACR-Videos...
Instagram https://www.instagram.com/hvacrvideos/
For any inquiries please contact me at hvacrvideos @gmail.com
We have a service call on a walk-in cooler, that's at 55 degrees, evaporator fan motors are running and at this time I don't see any ice. These are our walk-in condensers. We've got a freezer and a cooler I'm assuming that one's the freezer, because that's the one. That's running but well jump in here and figure it out little tour, real, quick everything looks good all right, so get the electrical opened up.
The first thing we're gon na do is check three-phase power. Coming in, let's see what we got here, go away. Go away! Go away our contactors not pulled in, but we know we have three-phase power coming in the next thing. I'm gon na do is jump over here to the time clock and check one two neutral go away.
I'm gon na check. I should say one to end: we're gon na check three to end to make sure home and then we're gon na check for two end three to end is our default or get so Florida and that's our refrigeration circuit, so we're in refrigeration mode right now. Okay, we're gon na go ahead and check our low pressure control, see if we've got an open circuit and we do so. Our low pressure control is open right now, so we are gon na have to get some service gauges on this and see why we have an open, low pressure control.
So that's interesting. We have equalized pressures in the system. There's plenty of pressure on the low side, pressure control, there's Oakland I'll have to dig into this a little bit more there's something interesting going on here, but temporarily I jumped off a little pressure switch and watching the box run this under a heavy heavy load. So we're gon na let it run for a little bit.
Obviously gon na need to change out that low pressure. So it's kind of strange, though okay, so my pressure control is right. There, that's the capillary and there's no way to shut off the pressure. So what I did was I clip the tube.
This is um, mind you. This is the low pressure control and I pinched it shut because it's just a minor amount. So now we're gon na pump the system down. So I've gone to the receiver valve and I've bunch seated it.
Okay and I've got the new pressure control set in there and wired in, but it's obviously not connected yet because I've got to get the connection on the other port that I've got thin shock. So what we're gon na do? We've got power, turned back on we're gon na, go ahead and jump out this pressure control by using the little spot right here and now it's running and we're gon na pump the system down to about 15 10, psi 10 to 15 psi and then I'll. Just change that pressure control, while there's you know 10 psi of pressure, it'll be no big deal, so we're just letting it pump down right now. We're at 14 well yeah, chill right there and mind you.
It's probably gon na rise a little bit. So the whole point is: is we want pressure coming out the whole time, I'm changing it? That way, we don't ever run the system out of gas. So now I'm just gon na get in there with a couple wrenches and twist that thing off okay, so I've got it replaced now. What I did was I just made that finger tight, then loosened it and put my finger on it. Put some nylon on the threads he's the nylon glue, it's good stuff, put some dialogue on the threads and also oiled the back side of the flare with nylon too, and then just you know, tighten everything up. I was able to do it without losing the pressure in the system. I mean, if you know, pissed out for a second. That was it, so that's the easy change out and then we'll go ahead and open up the receiver and let the gas flow back through now.
We're able to do this without changing the dryer or having to pull a vacuum, because the system was never completely out of pressure. Another tip is on these receivers or any of these service valves that have packings. So this one has a packing nut. It's got two flat sides to put my wrench on it.
You always want to loosen and tighten those as you're doing the valve, so you notice something this one's actually going to start leaking when I loosen it. Okay, you're gon na make this valve last longer. If you loosen the packing before you open a closed valve, okay, so now don't know if you guys hear that, but it's kind of hissing gas out a little bit. That's how it's going to be okay! So now we're going to open up the system, mind you we're still in a positive pressure about 15 psi.
So now we're going to open up system. So it's open now and it's running so we're gon na test the pressure control settings. Now you can never trust the numbers on the controls. You always need to manually, set them, meaning you need to see where it cuts in and cuts out at, because those numbers can be skewed a little bit so we're gon na pump it down one more time.
We're gon na check to see what the pressure control turns off at and then what it turns on at to verify that we have it set what we wanted. Okay, so we're just going to watch it pump down and then I'm gon na crack the valve and watch it turn back on just to make sure we're good and we're getting ready to shut off right now should be around five or six okay. So it looks like it's cutting out of 15 25. Oh no! That's about right, yeah! So it's 25 yeah! So we'll see! Okay! So now we're gon na bring it back on and just just crack it just a little bit and see where it turns back on.
Okay, my differential isn't enough there. I need more of a differential, we're going to adjust the pressure control accordingly and then repeat to make sure I have a set where I want it on this system. I want it to cut out at about five and then cut in 25, 30 ish somewhere in there. It's just a regular pump down yeah we're going to test it again for cutout about any time.
Okay, I think it's cutting out about two psi. That's okay! A little low but barely crack it and see where it turns on that yeah 30-ish. Okay, that's close enough, but, like I said you can never really trust those, because, according to this, it cuts in at 30 and cuts out at five so and it's actually cutting out at what and in at like 25 inch or 30s or something. So you just got ta always double-check. The setting this one was a service call on a walking cooler. The unit had a bad low pressure control. It wasn't a really difficult call. Okay.
It was a little strange, though, that the pressure control failed in the way that it did. Basically, the pressure control thought the system was completely out of gas when it wasn't. Okay, so to verify my diagnosis, I went ahead and jumped out the low pressure control and then verified that everything else in the system was working properly and it was so. The system itself was really high in temperature, so I left the pressure control jumped out.
While I went and picked up the parts it took me about an hour or so to go, get the pressure control, so that was good because I was able to see the Box come down in temperature by the time I had gotten back. Okay, another thing was: is I used a shortcut and sometimes we tend to take shortcuts and to try to make our job faster and quicker, I'm okay with shortcuts, as long as they work okay, when they don't work, that's when they start to become problematic. So you always have to be prepared and know what could go wrong so that way, you're ready for it. Okay, so I was able to pump this system down at the liquid line receiver to about 6 psi.
So basically, I still had 6 psi of positive pressure. In the low side - and I was able to change that pressure, control was just a quarter-inch flare fitting. I was able to twist that off and get the new one on before the system ran out of gas. Ok.
By doing that, I saved myself from having to change the liquid line, filter dryer and from having to pull a vacuum on the system. Okay, now again I had everything ready with me. I had already installed the low pressure control the new one, and it was just basically ready to be connected. I had my wrenches that I needed.
I had mine ilog that I needed. I had everything there just in case I ran into a problem. That's a very important thing to understand: ok, there's times that you can do this, there's times that you can't okay, so you always have to be ready. Ok and don't don't just assume, it's gon na be quick and easy, because when you assume that's when it bites you in the butt so change the low pressure control, the system was working.
Great everything else was cool, it had a sightglass. The refrigerant pressures were where they needed to be. The temperature controller was cycling where it was supposed to be. Everything else was great.
Okay, so that's it. I want to say thank you very much like I have in the last videos. I really appreciate you guys watching my videos. I do enjoy the feedback.
I've been getting lots of emails from you guys, keep them coming. Ok, lots of questions. If I haven't gotten back to you yet I will okay, it's just taking some time to get through it. There's a bunch of emails, but I'm getting through them and I think I've answered majority of them. Your guys's comments on the Facebook page. That's great comments on the Instagram photos. That's great! The emails that you've sent me. That's awesome! Okay! Please continue to give me feedback.
Let me know what you guys think other than that we'll see you guys on the next one.
Great video Are you in Barrhaven ?
Hi ! I wanted to ask, I have been doing Hvac for 14 years , I want to get into HvacR what is the best way to get trained? Schools out here want crazy money. Love your videos by the way.
I got a walk-in freezer compressor is running the fans on the evaporator are running it’s at 50° inside the cooler the low side feels warm high side feels warm I was wondering if you had any suggestions
Awesome video!!!
Thank you for this video
Why didn’t u just front seat the low side king vavle ?
Excelente vídeo
What about cut in and out for a 404a walk in cooler? 36 degree box temp? Still 5 psi and 30 ish?
The small amount of air in the copper tube of the pressure controller getting in the system doesn't effect it?
Love you're channel I'm new to the field about 2 months fresh out of technical schools keep the vids and information coming greatly appreciated
When bypassing low pressure control to force the unit to run in an emergency, make sure you also turn down the thermostat and check defrost controls so it doesn't close solenoid and run in vacuum while you picking up the part.
Great video! Thank you for your time.
I prefer those dual pressure controls so I know what im looking at.
On those low pressure switch a I've seen people spray them with WD-40 to adjust and keep them working.. they end up getting a nightmare down the road
I start pick up Restaurant work, Excellent presentation ! Service area Kanata??
Thanks nice video and thanks for the explaination at the end. Well done
I appreciate your detail in the work you do, and in the description of what and why. Its refreshing. Great knowledge.
I have a system that has one broken low preasure port, one at the evaperator (inaccessible) and one with the preasure switch on it. I guess I have to take the low preasure control off to charge it. Fun times. Why is all of the equipment on YouTube so nice and the stuff I see is 15+ years old and trashed, lol. Service area Ottawa??
thanks sir
Where can I find a job in the hvac field.
I measured the voltage on the pressure switch and it gave me 208v. When I tried to bypass it with a jumper wire (with a 5M fuse), it immediately blew the fuse. It is two hot wires, can I bypass it by putting the two hot wires together? Thanks.
Do you know any books on walk in cooler and freezers.
You have excellent videos . Thanks . The pump down at 6 pasig is only vapor! Are you in Orleans ?
The equipment should be labeled on the roof. That is nec voliation
Good idea saves time and the hassle of vacuuming nice
Love your videos they have helped me great deal in Refrigeration.
I steeped into a service manager position about 8 months ago and I still watch your videos it’s more now to keep refreshed and to lead my techs in the right direction.
We had a call on Masterbilt rack on a freezer cooler combo that I reluctantly accepted the call for.
I knew that several companies had been out there working in this box over the last month so that’s what my reluctance was for.
Anyway we took the call.
It’s a Masterbilt 1.0 setup with Sporlan EEV’s. I know you have installed the Beacon controllers with the EEV’s. What kind of EEV are used with the Beacon? Do you have any videos on trouble shooting the EEV’s.
I have got a lot from the Sporlan videos but there are only 2 on there site. Well only 2 that I found. Was hoping you had something real world in the field troubleshooting the transducer the sensors and the valve.
A lot to ask for I know but it sure would be great to see someone like you showing how you go about it in a box at a customer site.
I appreciate you and what you do to better our trade and whatever you have to offer in the line specs or info in general pertaining to Sporlan EEV’s
Thanks
plz show how to do the wireing from start to ens plz
Thank u
Thanks master!
Any tips on a rusted valve? Service area Nepean??
Hi. Very nice the ways you’re explains the job .
I am working on draft walking the draft beer do not get that cool the bartenders say at the outside door thermostat do not go below 40 always was at 38 . The compresor get so hot I have water hose run there and low the pressure to 55 Paige low succión line, and I have some bubbles in sight glass and yes temperature go down to 38 . But I don’t know what could be wrong? Thanks for you feedback
hi, i get this confuse if a cooler normal operational temp. is btw 35-45 F then why that system has a defrost timer, is this necessary? is this cooler pressure operated, temp. or pressure operated ? learning everyday with your videos!
Im not I agree with replacing a safety switch with a cap tube like that. One would think that air would get trapped even tho you are at a positive pressure and "purging". I would think a vacuum would need to be pulled.
been in this trade 20 years, i did not know i had to do that to the packing nut, if i had learnt it at trade school i mustve forgotten it or ive gotten so used to just opening the valve with the valve ratchet. Are you in Nepean ?
didnt know that about the packing nut, been in the trade almost 20 years, learn something new everyday.
One of my favorite new channels..keep up the good work !
I wish you would just wear a go pro and livestream your whole day at work
Pissed out – Common refer lingo 🤙
The liquid receiver packing is there way to fix that or replace it ? If so can u send a link bc iv been told to use Teflon and dip it in nylog
this is what we call diagnostic .great video
Great video! Exellent presentacion ! Thank you for your time and knowledge
Thanks!
You ever had to top off the refrigerant afterwards? Are you in Ottawa ?
awesome
I didn’t know of loosening the nut on the king valve to protect the valve. Good stuff.
This one I watched a few times
Another cool video…thanks
Hey man, keep up the good work. Love your videos because they are motivating and very educational for a younger tech like myself. Thank you! Service area Barrhaven??
Had a walk-in loose a complete charge because snow on the roof broke the liquid line. I called out my repair guy to repair the leak but he didn’t replace the drier. I notice you were concern about loosing the charge so you don’t have to replace the drier. Your thoughts on this ? Thanks.