Good news! Another video w/ Bert. He finds a breaker tripping periodically in the field and has reason to believe that it's a case of the breaker overheating. He explains how to diagnose and repair that type of situation.
If you find a point of high temperature in an electrical circuit, keep in mind that those are points of resistance. Those single points don't cause the entire circuit to overheat. However, undersized wires have higher temperatures over a length of space, and the heat is a bit more widespread. Overheating happens where the increased resistance is, but that doesn't increase the overall current of a circuit. The voltage drops, and there's less current overall in the entire circuit.
When a breaker trips periodically, Bert checks for poor connections due to loose or corroded connections. In those cases, the amp draw may be normal, but the wires will run hot, and the breaker will pick up heat. Bert removes the breaker and checks connection points; in this case, he notices discoloration on one side. That indicates a loose connection or a pitted contactor, both of which cause overheating and intermittent breaker tripping.
Only licensed electricians should do work on electrical components like breakers; the Kalos techs are licensed electricians and can do that type of work inside panels.
Read all the tech tips, take the quizzes, and find our handy calculators at https://www.hvacrschool.com/.

15 thoughts on “Breaker overheating w/ bert”
  1. Avataaar/Circle Created with python_avatars hinspect says:

    You are exactly right! I had a breaker supplying a condenser unit that wasn't working properly. I was reading the proper Voltage but the Current wasn't being supplied. It turned out that a 40 Amp breaker was overheating where it connected to the buss bar. I had to install a new breaker and re-locate it to a different position in the breaker panel because the buss bar conection was burned as well as the breaker. I was getting proper Voltage but not the Current

  2. Avataaar/Circle Created with python_avatars twoninecav says:

    I pray you and your KALOS family are safe and y’all have weathered the storm ⛈

  3. Avataaar/Circle Created with python_avatars Jamie Atkinson says:

    Hey all, can we talk about ULTRASONIC LEAK DETECTORS!?!?!? Please?!!!? 🙏🏼 Are you in Orleans ?

  4. Avataaar/Circle Created with python_avatars Ali Alhamaly says:

    I had a GE 3-pole TED 480V breaker doing the same for me, tripping intermittently and it drove me nuts. breaker rated 100 A and current was not more than 70 A. I noticed that the breaker body is a little bit hot but I didn't think it was a big deal. finally decided to retighten the cables going to the breaker, then the problem was solved and tripping is gone
    lucky there was no damage to the breaker nor the cable end termination. it was a loose connection

    thanks for sharing, the fundamental is the same whether small residential panel or large commercial one!

  5. Avataaar/Circle Created with python_avatars timrob0420 says:

    At my shop we are an electrical contractor and some of the service technicians are also licensed residential electricians

  6. Avataaar/Circle Created with python_avatars timrob0420 says:

    Bert is the man Service area Kanata??

  7. Avataaar/Circle Created with python_avatars Danny says:

    Stay safe with the incoming hurricane!

  8. Avataaar/Circle Created with python_avatars Steph&Waylon Wells says:

    👍

  9. Avataaar/Circle Created with python_avatars HVAC tech want to be says:

    Thank you Bryan and Bert good stuff

  10. Avataaar/Circle Created with python_avatars Straycurrent says:

    Bert's right – The ol' sniff test can tell you a lot.

  11. Avataaar/Circle Created with python_avatars Will Althen says:

    Thanks Bert

  12. Avataaar/Circle Created with python_avatars Will Althen says:

    I think that all Liscensed HVAC contractors are certified electricians

  13. Avataaar/Circle Created with python_avatars Richard Ostrowski says:

    The use of a thermal imaging camera will find an overheat condition immediately. I use one for automobile diagnostics all the time.

  14. Avataaar/Circle Created with python_avatars Bernard Oduro says:

    Thank you sir

  15. Avataaar/Circle Created with python_avatars Akroppoli says:

    Happy BERTday 🎉

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