Bert deals with a Shorted Compressor that is tripping the breaker.
When a compressor grounds out it generally trips a breaker or blows a fuse. We explore the full diagnosis.
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And then BAM right away, trips, the pop or kick it kick it? Kick it? Kick it kick it pop? It's BAM really clean bad. You definitely hear that now we don't know where that is. We just know. Okay, our short is to grab thanks for watching this video.

It is about a compressor that is tripping a breaker blowing a fuse, and often when you have a compressor, that's tripping a breaker blowing a fuse. You don't first know whether it's the compressor or something else in the condensing unit, we're talking about a typical kind of split system here, which is the most common type of air conditioner that you're gon na see. So you have a breaker, that's tripping for the condensing unit and you got to figure out what's causing it and the easiest way to start doing. That is to do a visual inspection.

Look for possible. You know rubbing out, wires or or things that you know. Don't look right, shorted grounded things like that, but when you have a breaker or fuse that's blowing, slash tripping. What that means is, is that you're drawing too much current and generally, it's gon na, be significantly too much current, because if it's just a slight over amperage or overload condition, then generally the motor is gon na shut itself off via internal overload.

So when we say an overload condition, generally motors within air conditioners are going to shut themselves off or they're gon na have a starter or something else that has overload protection in it. When a fuse is blowing or a breaker is tripping, that's usually a more extreme version and we call that a short or a grounded condition, and so often when we're talking about a compressor winding, which is the wiring inside the compressor motor, that's touching ground. It's touching. The casing, or something else inside that compressor, will call that a grounded condition or a shorted to ground condition.

That's a really common cause, a compressor tripping, a breaker. You can also have a situation where you have a leg to leg short, where the windings themselves are shorted together. That's really really tricky. So warning.

It's really tricky to measure that ohm reading from winding the winding, because you have to have a really good ohm meter and you have to have the data that says what that ohm reading should be in the first place and it's very low generally on compressors again. This video here is focused on compressors, as Bert's gon na show you a real life example here, but keep in mind. You got to have a really accurate, ohm meter and you have to have the manufacturer specifications that shows you what that ohm measurement should be. If you take a look at this screenshot, this is the when mobile, app and so using the Copeland mobile app.

You can find the resistances if you've got a Copeland compressor. That data may be a little trickier if your compressor is not a Copeland compressor but again keep in mind that it's extremely rare for compressor to be shorted leg, the leg without being shorted to ground. When I say extremely rare, I know I'm gon na get the emails to people saying it happens to them all the time. I'm just saying in my experience.
Generally speaking, compressors are shorted to ground, so birds, gon na show you a traditional situation of how to diagnose a compressor and whether or not it's shorted to ground hope you enjoy hey. So I got a compressor here. That's shorted, I'm gon na do a quick video on some do's and don'ts when it comes to diagnosing a shorted compressor and then I'll just walk you through what I do show up our breaker strip right. So I'm gon na go ahead and reset the breaker and then BAM right away it trips.

So I know I got a really significant short: it's not like the pot or cukoo cukoo cukoo. Kick it kick it pop. It's BAM right. When I turn on that breaker.

It trip okay, so that's our condenser breaker, so I'm gon na come outside and the first thing I'm gon na do is just check if this is a short to ground. Try to confirm that with my meter, I'm gon na set it on ohms and then I'll put one leg on ground. This ground is the most common. You know short, you run into one leg on ground powers off inside the breakers off and I'm gon na check to see if we have a short on our high voltage, so I mean we're showing it kind of a path.

I mean that's. 113. That's still lots of resistance there not a clean path, we'll check the other side and that that's pretty much a perfect path. We got zero and showing zero resistance from my high voltage on this side path to ground.

Let me change the function here. That way you can hear when you're checking for continuity here. So if it's not a really clean path, you're not gon na hear that hear that mm-hmm all right so check this out. So on this side we did.

We didn't have a really clean path and then over here really clean bath. You definitely hear that we have a short to ground now. We don't know where that is. We just know.

Okay, our short is to ground great. So now look. What are we doing? Next? We're gon na do a visual check. Let's go over the unit, we're gon na just gon na check wiring real briefly, because you know it's common to have a wire rub out and that visual check is very important.

I've done that already here next thing I is the compressor, that's probably the number one reason I have a breaker that trips immediately like that at the condenser is a shorted compressor, so we're gon na test that it's crucial chicken. Your compressor that you remove your wire leads okay, and on this you know, pay attention to where you're doing this. Not not a lot of these old compressors are labeled. Like you can see here, we don't have a label for start common and run so save yourself.

The trouble so now we've disconnected the wiring from our compressor. We could check the compressor directly to ground from the terminals themselves, so if there's a short somewhere in the wiring and that's what's causing it, then we're gon na pick that up now you can come over here and see if this has changed. Okay. So now it's the ground, we don't we're not getting a path, so we've just isolated that removing that those plugs on the compressor made the difference there.
In this situation we have a really clean path to ground. The short is pretty obvious, so you know I'm picking it up with my meter. They pulled out the mega a mega meter, which is sometimes needed when you have insulation, breaking down on your windings and periodic shorts for breaker, maybe tripping right away in their load. You don't pick it up as easily with just your hands.

You know regular handheld meter, so I'll show you that next, let's check on each you can do that. I'm getting an immediate connection to ground. Our common winding is what is shorted to ground internal to the compressor. So now we've isolated to the compressor with our meter.

I wanted to also show you using the mega meter because sometimes you're short, you can't pick it up as clear with your handheld meter. So a mega meter will actually dramatically increase the voltage. It can be very helpful or necessary, sometimes for confirming that pressure diagnostic. So I'm using the the b-side insulation tester, you leave the wires hooked up and it's actually a short somewhere in the wires, so always disconnect the wires.

Isolate your compressor. I'd already done this, so I hadn't yet mentioned it in the video but uh making a really clean connection for your meter, clamps on or touches it's important to actually have currently read resistance. So what the mega meter does is it increases the voltage between you two immediately. It can travel through a higher amount of resistance to voltage than what your handheld meter might be able to produce to travel through and and and so then you can see where there's a short, I'm gon na put it on 500 volts.

That's pretty typical for a mega meter and I have a range option and you know best of all point go ahead and leave point in there. So for a second, I thought it needed two hands. You know push it in Tess. I can actually push down turn it to lock.

In that extra hand, for this camera and then check first, I'm gon na check on the terminal that my handheld meter would not actually pick that the short following that I have a bunch on run last time, yeah. So you can see that's a perfect path, so you know at 500, volts DC voltage we're getting perfect path from our compressor windings to ground make sense. So we've confirmed with our meter that the compressor shorted to ground a couple common mistakes, one is that you don't actually unplug the compressor terminals number two, which is probably more common as that technicians pulling out their mega meter and they're checking leg. The leg between common and run common and start or start and run on the compressor, their mega meter, of course, is gon na read that you have a clear path across the windings and usually it'll show you bad.
You know if you have the older of the set, go style, megameter it'll, just say bad on the compressor. So that's a mistake. We do not want to make so you never want to actually test leg to leg across your terminals for a shorted compressor. That tells you nothing and then I would say one more thing: if you have a scroll compressor, you will sometimes actually have an electrical connection between the windings and the casing that you can pick up with a mega meter and if you're, using like the Seco, it Might tell you this scroll is bad at 20 ohms of resistance, which I believe that Copeland will tell you that a short to ground a short to ground compressor is gon na read below point five for install compressor.

So I had a situation where they tripped a breaker. Damn damn damn like that, and I isolated the compressor i hook up the set, go meter, push the button and it shows bad. You know somewhere around 20. It just shows bad.

So I was ready to condemn that compressor. Until I noticed a capacitor was swollen and it had burst outside of the capacitor, and so I was like huh. Let me just see what happens hook up the capacitor with a new capacitor plug it into compressor turn on the breaker. Everything runs: fine, don't test leg the leg to confirm a shorted compressor.

That tells you pretty much nothing check your wiring. Do a visual check check your start components, you know confirm and then the last step, which we often call the redneck test. It's crucial. You just regard your tools, your meter, and you just confirm through isolation that, what's causing the breaker to trip.

Actually is the compressor - and I often use this to show the customer, because this is sometimes it clearest example to give them with the compressor plugged in the breaker trips immediately. We remove that and I put some electrical tape on there. So nothing is shorted out we'll go ahead and put the fan back on we're gon na hook the fan up all in its proper places, then we're going to go inside and hit that breaker and the breaker should stay on. Nothing should be causing that to trip.

Come out here, the contactors pulled in a fans running there's no other problems, we've isolated that it's actually the compressor shorted and not a wiring harness somewhere, not the condenser fan motor, which will happen, but rarely it'll short to ground internally and proven. You know that to the customer and to ourselves that our tools are working, it is actually the compressor shorted. So don't forget that last step and that's that's pretty much it. I think.

Hopefully this is helpful for you. It's not a pause right here and just talk to you about this chart that I got from Copeland, and this really simplifies this does not start instantly built blows fuses or trips breakers. So anytime, it says blows fuses. That's also applies to trips breakers.
So first question is: is the compressor grounded well figuring out if the pressures grounded is fairly easy and generally gon na use just a typical home meter and go from each terminal on the compressor to ground? Now keep in mind single-phase compressors, typical single-phase compressors have a run winding and a start winding common is a terminal, it's a point between run and start. It's not it's own winding. So, even in this video Burt and initially when he said the in terminal, he said the common winding, which is a common mistake for us to make common mistake, because it's common but you're gon na measure from each one of those to ground to see which one Is potentially grounded with the wires off of the terminals? Because, again, if you leave the wires on the terminals, you leave the spades on the terminals, then potentially could be the wire that's grounded and not the compressor itself. So I always pull the terminals off.

Take a picture or mark the wires, so I know how they go back on then. I measure from each terminal to ground bird also shows that if you're gon na use a mega meter for this purpose generally not necessary, but if you're gon na do it, then you have to take into account that you also measuring from terminal to ground. You don't use a mega ohm meter from terminal to terminal and also keep in mind that with scroll compressors, often that ohm measurement to ground is going to be significantly less than that. Keep that in mind when looking for this grounding or shorted compressor with a scroll compressor.

The motor is down meaning it's immersed in the oil and refrigerant, and it can often measure a lower ohm rating than you would see on a typical, more open motor type of configuration, so you'll often see lower than that twenty mega ohms to ground on a scroll Compressor once you've checked whether or not the compressor is grounded. If the answer is yes, then you have to replace the compressor. If the answer is no, then you check your winding resistance against the manufacturer data. If it's Copeland, then you use the Copeland mobile app.

If it's, some other compressor than you would have to refer to the manufacturer data, keep in mind that many ohm meters are not accurate enough to do this test. Well, so you really have to know something about your meter and whether it has that level of accuracy. Alright, so that's it that is checking a shorted. / grounded compressors blowing tripping a breaker again we're going to talk more in future videos about locked, compressors compressors that have internal compression issues.

This specifically, is about ones that are tripping a break or blowing a fuse, and this is specifically what you're going to see those of you who talk, who want to kind of throw out there, that locked compressor sees compressors tripping the breaker. That is almost always going to result in an internal overload, not in a tripped, breaker or blown fuse. Oh, that helps we'll catch you on the next video.

46 thoughts on “Troubleshoot a grounded (shorted to ground) compressor”
  1. Avataaar/Circle Created with python_avatars Virtual_Bomber says:

    Just donโ€™t see the reason of using the megger when your normal meter saw the short. I would understand it on long wire runs or going through something very high resistance. Just seems like a redundant check at that point.
    Thorough testing yโ€™all are doing though, which is more then A LOT of techs from different companies I had to go behind. I swear, some people where blindfolds when they check this crap, they shouldnโ€™t be allowed to touch the stuff.

  2. Avataaar/Circle Created with python_avatars Armando Rodriguez says:

    UEI for mega ohms works for me

  3. Avataaar/Circle Created with python_avatars _nick says:

    I like the video, however don't agree with the first thing. Never reset a tripped breaker right away. I learned that the hard way on my very first summer as an apprentice. Damn thing blew the terminals right next to me. CHECK FOR SHORTS FIRST then you can go ahead & reset it.

  4. Avataaar/Circle Created with python_avatars Stuart Milne says:

    I had that happen. The breaker tripped instantly. When I went to buy a new compressor for the unit it turned out that the compressor was at 460 V compressor and the person who installed the unit had put in air compressor for 240 V. The control board was not designed for that compressor the only way I could make it work was to totally bypassed the control board and hardwire it with a time delay. It was a very strange situation because this rooftop unit was designed to supply heat to the pizza store using natural gas. I have spent so much time troubleshooting it that I didnโ€™t want to give up as a manufactureโ€™s rep suggested that I walk away from this job. It was a packaged rooftop unit. It was not registered. So I completely disconnected the wiring for the gas controls and valved off the natural gas. The pizza store was not concerned about heat they just wanted the air-conditioning to work and I got it to work but Iโ€™m not gonna do that again. There was a big label that said the unit was wired for 240 VAC. Whoever installed it scratched off all the markings that said it was a 460 vac unit.

  5. Avataaar/Circle Created with python_avatars rod taquiqui says:

    hi to the author can you be still used a gas from grounded compressor? if recovered and filtered?

  6. Avataaar/Circle Created with python_avatars tito garay says:

    From what I have learn from your previous videos I would not unplug at the compressor first. I would trace wires to source and check there for proper readings or for indicators where to go next. If there is no shorts to chassis ground, no opens but compressor shows some resistance and wires check good. Then I would add a new capacitor and fire it up. If it doesn't turn on, compressor is bad if it has enough freon for it to turn on. Service area Nepean??

  7. Avataaar/Circle Created with python_avatars tito garay says:

    motor windings if one winding shorts on the motor or transformer is bad even if the compressor checks and shows some resistance. The resistance you measure only proves that the windings are not open.

  8. Avataaar/Circle Created with python_avatars John D says:

    Not a good idea to keep resetting the breaker. Should check for a ground before just resetting a breaker. This will create a worse burnout condition Service area Orleans??

  9. Avataaar/Circle Created with python_avatars Frank Montez says:

    GEEZ , the guy helping me at AC place their place not open today or tomorrow AND I need to ask him again something . He said on blower motor if I disconect the cool terminal wire on circuit board and connect the bottom black wire to cool terminal that ( this is what I'm not sure what he said and needed to talk to him ) if it works ( or doesn't ) that means board is bad NOT the motor ?? OR is it the other way around ?? And yes replaced capacitor . Still the same barely running the blower not full speed and shuts down after a while with new capacitor

  10. Avataaar/Circle Created with python_avatars J Willis says:

    Very confusing and disappointing video. In trying to isolate whether the short is in the wiring or the compressor โ€ฆ the field tester says โ€œitโ€™s very obvious nowโ€. โ€ฆ without explaining whatโ€™s obvious, whether he had determined the short was in the wiring, or compressor.

  11. Avataaar/Circle Created with python_avatars sumesh sumesh says:

    Plz to understand how to use compressor test meager meter

  12. Avataaar/Circle Created with python_avatars sumesh sumesh says:

    Sir I am very proud of you getting your channel.

  13. Avataaar/Circle Created with python_avatars Greenid Guy says:

    Sooooo…you didnโ€™t look at the capacitor first?? Seriously?? Service area Ottawa??

  14. Avataaar/Circle Created with python_avatars Sivakrish Mahi says:

    I saw this channel because of the Flow chart its easy to understand

  15. Avataaar/Circle Created with python_avatars Joshua Mangum says:

    Using the term perfect path to describe zero resistance is a great way to help visualize what's going on…. Love this channel

  16. Avataaar/Circle Created with python_avatars W H says:

    The meter he's referring to, the "MEGGA METER" is commonly called a Megger. Megger is a brand name but means a meter that can produce between 250 up to 1000 volts DC. The 9 volts produced by a typical digital ohm meter is often times not enough to detect a problem.

  17. Avataaar/Circle Created with python_avatars tinymanthebeast says:

    We're did you get that metter

  18. Avataaar/Circle Created with python_avatars Hugo Garcia says:

    Like your plyers

  19. Avataaar/Circle Created with python_avatars Ralph Vasquez says:

    Great info. like your videos wish i could enroll in your school. Too bad i live in Texas.

  20. Avataaar/Circle Created with python_avatars Gene Miller says:

    Itโ€™s was Saturday and I was wiring in my generator for the hurricane that was coming the next day. I walk by the a/c and I hear a pop. The fan is running so I just keep going. A hurricane is coming. My wife comes out 10 minutes later and says there isnโ€™t any cold air. GREAT. my unit has 2 large caps, I never knew why. One of them is clearly bad. I have 45 minutes to drive to the a/c store before they close. I take the part and he says he has it and itโ€™s a hard start. Great, I install it and flip the switch on and it immediately smokes but the compressor does start.. it freaks me out so I pull the outside breaker. A/c or finish the generator โ“. I decide generator and call an a/c company. The guy checks and says the compressor is grounded. He DOESNT check with the wires off. He tries to sell me a 10k a/c, which nobody has because of COVID. I need a 4 ton. My wife tells a friend at church and he says donโ€™t do anything Iโ€™ll send a friend. He comes and disconnects the wires and checks, itโ€™s not grounded. He disconnects the relay and presses in the contractor, instant a/c. Knowledge is power which is why I watch these videos. This was the first time I didnโ€™t fix it myself. Oh, the hurricane turned and missed us, but now the generator is wired up and ready for the next one. The a/c runs fine without the hard start. I donโ€™t know why it was there. Are you in Ottawa ?

  21. Avataaar/Circle Created with python_avatars Adam's Blanchard says:

    Hey if y'all got extra tools (meggomeaters) send me one… ssx34, sman4'$, etc….. I got some cool stuff already so, any of those will be greatly appreciated… I like appion too…. i dont have anything appion….

  22. Avataaar/Circle Created with python_avatars Adam's Blanchard says:

    Idk…. those windings definitely are common down here bro…

  23. Avataaar/Circle Created with python_avatars Martin Wei says:

    Hi some compressors has U V W terminal๏ผŒis it the same way to test๏ผŒthanks

  24. Avataaar/Circle Created with python_avatars Rob Graham says:

    If I come across a unit tripping breakers
    I go straight into disconnecting compressor then if it still goes off then on to condenser fan etc If stays on then I then get some readjngs off the compressor to put on my work report

  25. Avataaar/Circle Created with python_avatars Donnie Robertson says:

    Nice job and video Service area Barrhaven??

  26. Avataaar/Circle Created with python_avatars Jericosha says:

    My instructor said we should unplug the wires on the capacitor and contactor that go to the compressor and test for shorts there to the ground terminal. He said that way you isolate it and don't keep blowing fuses. Is there any downsides to doing it that way as opposed to taking off the condensing fan and testing from the compressor itself?

    Thanks for all these videos?

  27. Avataaar/Circle Created with python_avatars Martin Woods says:

    How do you feel about the high dollar fluke meters to check insulation, terminal connection to ground…?

  28. Avataaar/Circle Created with python_avatars WIlmylife says:

    Could someone explain how he used the mega here? Where did he attach the leads? What did he check with the hand meter while using it?

  29. Avataaar/Circle Created with python_avatars Richard Walker says:

    So same goes with a car a/c clutch not engaging? It cold be a loose or bad dirty ground? Tried everything exect this I notice the ground on the a/c compressor is very dirty and greasy and the screw is loose also….If I clean and tighten it should my clutch engage? I already can jrump streight power from the relay and it comes on and blow cold…Replace relay switch with new one and replace high a/c switch too….Thinking I have a bad ground is what prevents the clutch from going on like a weak pour ground???? Any help please much appreciated.

  30. Avataaar/Circle Created with python_avatars karamjit singh says:

    informative

  31. Avataaar/Circle Created with python_avatars Dunc Keroo says:

    Are you shorted to ground or neutral ? It depends on local wiring code, if neutral and ground are tied together. Isolated grounding is better at protecting control circuity if a motor does short to ground.

  32. Avataaar/Circle Created with python_avatars hunterx says:

    i will be watching and liking all of your videos very on point!! subscribed!!

  33. Avataaar/Circle Created with python_avatars joe head says:

    Use continuity function carefully and know your meter. For example one meter I have will give reading and tone from 0 to 40 ohms, reading only from 41 to 300 ohm and infinity reading above 300 ohm. Can't hear the tone anyway so never use it. Are you in Barrhaven ?

  34. Avataaar/Circle Created with python_avatars HvacGuitartist says:

    Great Video! Most of the time, yes short to ground agreed. I just thought I'd add that last year I had a compressor that was not shorted to ground and I had the correct resistance across each terminal, but the compressor still tripped the breaker IMMEDIATELY. No hum, no rattle, no sound whatsoever. I was a little nervous to change the compressor without understanding why it was tripping the breaker….Changed the compressor and it's operated excellent since then…. I don't consider myself an expert and I never understood why the old compressor tripped the breaker. Just thought I'd share this in case someone runs into the same situation.

  35. Avataaar/Circle Created with python_avatars The Air Conditioning Guy says:

    Great job explaining this! ๐Ÿ‘๐Ÿผ

  36. Avataaar/Circle Created with python_avatars Lance Rudy says:

    Always check capacitor first

  37. Avataaar/Circle Created with python_avatars Lance Rudy says:

    Very nice video

  38. Avataaar/Circle Created with python_avatars Chris Cermak says:

    Another great video guys!

  39. Avataaar/Circle Created with python_avatars Mardonio Coelho says:

    Great video man, see you guyโ€™s on Friday Are you in Nepean ?

  40. Avataaar/Circle Created with python_avatars Ian Lumsden says:

    Leg to leg readings are still useful, just not for determining a short. If you have an open reading between run and common, there's still a problem.

  41. Avataaar/Circle Created with python_avatars Rod Graff says:

    First thing I do is meg all of the compressors and condenser fan motors. Use a Real megger. Are you in Kanata ?

  42. Avataaar/Circle Created with python_avatars Gassan Ali says:

    One of the fastest growing tech channels on YouTube. Keep it up!

  43. Avataaar/Circle Created with python_avatars Greenlight Solutions says:

    Have you a link to the Copland flow chart?

  44. Avataaar/Circle Created with python_avatars John Smith jr says:

    On most of the old "pumpkin" style compressors the wiring diagram is on the black door that you took off to get to the wiring.

  45. Avataaar/Circle Created with python_avatars David Johnson says:

    Love Bert, but needed that chart and translation at the end!

  46. Avataaar/Circle Created with python_avatars Tradie Trev says:

    The "megohmmeter" is really testing insulation resistance measured in megaohms. The "Hand meter" is high impedance so you'll never be able to get a good reading. You're dumping double the nominal voltage down it to check for electrical leaks is how I would explain it. I thought you blokes would of used similar terminology being wind plumbers?

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